2002 JEEP GRAND CHEROKEE door op

D-PILLAR TRIM
REMOVAL
The D-pillar trim is attached to the D-pillar with
spring clips (Fig. 7).
(1) Remove liftgate opening upper trim panel
(Refer to 23 - BODY/INTERIOR/LIFTGATE OPEN-
ING UPPER TRIM - REMOVAL).
(2) Grasp D-pillar trim and pull outward from
D-pillar.
(3) Separate D-pillar trim from D-pillar.
INSTALLATION
(1) Position D-pillar trim panel at D-pillar and
press into place.
(2) Install upper liftgate opening trim panel (Refer
to 23 - BODY/INTERIOR/LIFTGATE OPENING
UPPER TRIM - INSTALLATION).
Fig. 6 Sill Trim Molding
1 - B-PILLAR UPPER TRIM
2 - ACCESS COVER
3 - B-PILLAR LOWER TRIM
4 - PLASTIC NUT
5 - COWL LOWER TRIM6 - CLIP
7 - SCUFF PLATE
8 - SILL TRIM
9 - A-PILLAR TRIM
Fig. 7 D Pillar Upper Trim
1 - D PILLAR UPPER TRIM
WJINTERIOR 23 - 75
DOOR SILL TRIM (Continued)

LIFTGATE OPENING UPPER
TRIM
REMOVAL
The upper liftgate opening trim is held on with
spring clips.
(1) Grasp the rear of the trim piece and pull down
and back to disengage clips (Fig. 12).
(2) Slide the trim piece to the rear to disengage
headliner locating hooks.
INSTALLATION
The liftgate upper opening trim piece is equipped
with headliner locating hooks (Fig. 13).
(1) Align the locating hooks with the slots in the
headliner.
(2) Engage the spring clips and press the liftgate
upper opening trim panel into place.
QUARTER TRIM PANEL
REMOVAL
(1) Move rear seat to cargo position.
(2) If equipped, remove sunshade cover.
(3) Open liftgate.
(4) Remove upper and lower liftgate opening trim
panels (Refer to 23 - BODY/INTERIOR/LIFTGATE
OPENING UPPER TRIM - REMOVAL).
(5) Remove D-pillar upper trim (Refer to 23 -
BODY/INTERIOR/D-PILLAR TRIM - REMOVAL).
(6) Remove storage bin (right side only) (Refer to
23 - BODY/INTERIOR/REAR STORAGE BOX -
REMOVAL).
(7) Remove C-pillar upper trim panel (Refer to 23 -
BODY/INTERIOR/C-PILLAR TRIM - REMOVAL).
(8) Remove mounting screws.
(9) Pull quarter trim panel forward and disengage
connectors for CD player and power outlet, if
equipped.
(10) Pull quarter trim panel extension in the rear
door opening upward.
(11) Remove rear quarter trim panel.
INSTALLATION
(1) Position quarter trim panel, engage connectors
for CD player and power outlet, if equipped, and
align screw holes.
(2) Install quarter trim panel.
(3) Install C-pillar upper trim panel (Refer to 23 -
BODY/INTERIOR/C-PILLAR TRIM - INSTALLA-
TION).
(4) Install storage bin (Refer to 23 - BODY/INTE-
RIOR/REAR STORAGE BOX - INSTALLATION).
(5) Install D-pillar upper trim panel (Refer to 23 -
BODY/INTERIOR/D-PILLAR TRIM - INSTALLA-
TION).
(6) Install upper and lower liftgate opening trim
panels (Refer to 23 - BODY/INTERIOR/LIFTGATE
OPENING UPPER TRIM - INSTALLATION).
(7) If equipped, install sunshade cover.
(8) Install cargo loops.
(9) Move the rear seat to the upright position.
REAR STORAGE BOX
REMOVAL
(1) Open the storage bin lid and remove screws on
each side of the lid hinge.
(2) Pull upward sharply on the bottom of the bin
to disengage hooks.
(3) Raise bin and move inboard to disengage the
quarter trim panel.
Fig. 12 Upper Liftgate Opening Trim
1 - UPPER LIFTGATE OPENING TRIM
Fig. 13 Headliner Locating Hooks
1 - UPPER LIFTGATE OPENING TRIM
2 - HEADLINER
WJINTERIOR 23 - 79

PAINT
TABLE OF CONTENTS
page page
PAINT
SPECIFICATIONS - PAINT CODES..........81
PAINT CODE
DESCRIPTION.........................81
BASE COAT/CLEAR COAT FINISH
DESCRIPTION.........................81PAINT TOUCH-UP
DESCRIPTION.........................82
FINESSE SANDING/BUFFING & POLISHING
DESCRIPTION.........................82
PAINT
SPECIFICATIONS - PAINT CODES
EXTERIOR COLORS
EXTERIOR COLOR DAIMLERCHRYSLER
CODE
Dark Garnet Red
PearlcoatXRV
Inferno Red Tinted
PearlcoatWEL
Woodland Brown Satin
GlowYUB
Onyx Green Pearlcoat YJR
Steel Blue Pearlcoat XBQ
Patriot Blue Pearlcoat WBT
Silverstone Metallic
ClearcoatXS5
Graphite Metallic
ClearcoatZDR
Black Clearcoat DX8
Stone White Clearcoat SW1
INTERIOR COLORS
INTERIOR COLOR DAIMLERCHRYSLER
CODE
Dark Slate Grey DV
Taupe L5
Sandstone T5
Dark Slate/Light Slate DB
LAREDO FASCIA/CLADDING COLORS
COLOR DAIMLERCHRYSLER
CODE
Dark Grey Metallic XS9
PAINT CODE
DESCRIPTION
Exterior vehicle body colors are identified on the
Body Code plate. The plate is located on the in the
engine compartment and attached to the top of the
right frame rail. Refer to the Introduction section at
the front of this manual for body code plate descrip-
tion. The paint code is also identified on the Vehicle
Safety Certification Label which is located on the
drivers door shut face. The first digit of the paint
code listed on the vehicle indicates the sequence of
application, i.e.: P = primary coat, Q = secondary
coat.
BASE COAT/CLEAR COAT
FINISH
DESCRIPTION
The original equipment finish is a multi-step pro-
cess that involves cleaning, electrodeposition (e-coat),
base coat, and clear coat steps. Additionally, selected
areas of the vehicle may be coated with an anti-chip
finish.
WJPAINT 23 - 81

STATIONARY GLASS
TABLE OF CONTENTS
page page
DOOR GLASS
REMOVAL.............................93
INSTALLATION.........................93
QUARTER WINDOW
REMOVAL.............................93INSTALLATION.........................93
WINDSHIELD
REMOVAL.............................94
INSTALLATION.........................95
DOOR GLASS
REMOVAL
(1) Remove door trim panel.
(2) Remove waterdam.
(3) Remove inner belt weatherstrip.
(4) Remove bolt attaching bottom of rear glass run
channel to door.
(5) Pull run channel downward and separate from
door.
(6) Remove screws attaching stationary door glass
frame to door (Fig. 1) and (Fig. 2).
(7) Separate stationary door glass from door.
INSTALLATION
(1) Position stationary door glass in door.
(2) Install screws attaching stationary door glass
frame to door.
(3) Install glass run channel.
(4) Install inner belt weatherstrip.
(5) Install waterdam.
(6) Install door trim panel.
QUARTER WINDOW
REMOVAL
(1) Cut urethane bonding from around quarter
window glass using a suitable sharp cold knife. A
pneumatic cutting device can be used if available.
(2) Separate glass from vehicle.
INSTALLATION
CAUTION: Open a window before installing glass.
This will avoid pressurizing the passenger compart-
ment. If a door or liftgate is slammed before ure-
thane is cured, water leaks can result.
The window opening fence should be cleaned of old
urethane bonding material.
(1) Clean inside of glass with Mopar Glass Cleaner
and lint-free cloth.
(2) Apply PVC (vinyl) primer 25 mm (1 in.) wide
around edge of glass. Wipe with clean/dry lint-free
cloth.
Fig. 1 Stationary Door Glass
1 - DOOR
2 - STATIONARY DOOR GLASS
Fig. 2 Stationary Door Glass
1 - STATIONARY DOOR GLASS
2 - DOOR
WJSTATIONARY GLASS 23 - 93

INSTALLATION
WARNING: REVIEW ALL WARNINGS AND CAU-
TIONS IN THIS GROUP BEFORE PRECEDING WITH
INSTALLATION.
CAUTION: Open a window before installing wind-
shield. This will avoid pressurizing the passenger
compartment. If a door or liftgate is slammed before
urethane is cured, water leaks can result.
The windshield fence should be cleaned of old ure-
thane bonding material. Support spacers should be
cleaned and properly installed on weld studs or
repair screws at bottom of windshield opening.
(1)
Place replacement windshield into windshield
opening. Position glass in the center of the opening
against the support spacers. Mark the glass at the sup-
port spacers with a grease pencil or masking tape and
ink pen to use as a reference for installation. Remove
replacement windshield from windshield opening (Fig. 6).
(2) Position the windshield inside up on a suitable
work surface with two padded, wood 10 cm by 10 cm
by 50 cm (4 in. by 4 in. by 20 in.) blocks, placed par-
allel 75 cm (2.5 ft.) apart (Fig. 7).
(3) Clean inside of windshield with Mopar Glass
Cleaner and lint-free cloth.
(4) Apply clear glass primer 25 mm (1 in.) wide
around edge of windshield. Wipe with clean/dry lint-
free cloth.
(5)
Apply black-out primer 15 mm (.75 in.) wide on
top and sides of windshield and 25 mm (1 in.) on bottom
of windshield. Allow at least three minutes drying time.
(6) Position windshield spacers on lower fence
above support spacers at the edge of the windshield
opening (Fig. 4).
(7)
Apply a 10 mm (0.4 in.) bead of urethane around
perimeter of windshield along the inside of the mold-
ings. Apply two beads along the bottom edge.
(8) Install upper molding onto windshield.
(9) Apply fence primer around the perimeter of the
windshield opening fence. Allow at least 18 minutes
drying time.
(10) With aid of a helper, position windshield over
windshield opening. Align reference marks at bottom
of windshield to support spacers.
(11) Slowly lower windshield glass to windshield
opening fence. Guide top molding into proper position
if necessary. Push windshield inward to fence spacers
at bottom and until top molding is flush to roof line.
(12) Clean excess urethane from exterior with
Mopar Super Clean or equivalent.
(13) Install windshield side moldings.
(14) Install cowl cover and wipers.
(15) Install inside rear view mirror.
(16) After urethane has cured, water test wind-
shield to verify repair.
Fig. 6 Center Windshield and Mark at Support Spacers
1 - A-PILLAR
2 - WINDSHIELD
3 - MARKS
4 - SUPPORT SPACER
5 - COWLFig. 7 Work Surface Set up and Molding Installation
1 - WINDSHIELD AND MOULDINGS
2-
URETHANE BEAD AROUND GLASS 7mm (.3 in.) FROM EDGE
3 - BLOCKS
Fig. 5 Cut Urethane Around WindshieldÐTypical
1 - COLD KNIFE
2 - WINDSHIELD
WJSTATIONARY GLASS 23 - 95
WINDSHIELD (Continued)

WEATHERSTRIP/SEALS
TABLE OF CONTENTS
page page
B-PILLAR DOOR SEAL
REMOVAL............................105
INSTALLATION........................105
COWL WEATHERSTRIP
REMOVAL............................106
INSTALLATION........................106
FRONT DOOR GLASS RUN WEATHERSTRIP
REMOVAL............................106
INSTALLATION........................106
FRONT DOOR INNER BELT WEATHERSTRIP
REMOVAL............................106
INSTALLATION........................107
FDR OUTER BELT WEATHERSTRIP
REMOVAL............................107
INSTALLATION........................107
FLIP-UP GLASS WEATHERSTRIP
REMOVAL............................107
INSTALLATION........................107
FRONT DOOR 2ND WEATHERSTRIP
REMOVAL............................107
INSTALLATION........................107
FRONT DOOR WEATHERSTRIP
REMOVAL............................108INSTALLATION........................108
HOOD SEAL
REMOVAL............................108
INSTALLATION........................108
LIFTGATE OPENING WEATHERSTRIP
REMOVAL............................109
INSTALLATION........................109
RDR INNER BELT WEATHERSTRIP
REMOVAL............................109
INSTALLATION........................109
RDR OUTER BELT WEATHERSTRIP
REMOVAL............................109
INSTALLATION........................109
RDR SECONDARY WEATHERSTRIP
REMOVAL............................110
INSTALLATION........................110
REAR DOOR WEATHERSTRIP
REMOVAL............................110
INSTALLATION........................110
ROOF RAIL WEATHERSTRIP / RETAINR
REMOVAL............................110
INSTALLATION........................110
B-PILLAR DOOR SEAL
REMOVAL
The B-pillar seal is attached to the rear door with
adhesive tape.
(1) Peel seal from the door (Fig. 1).
INSTALLATION
(1) Clean contact area with MopartSuper Kleen
or equivalent.
(2) Remove carrier from seal.
(3) Align seal on door and press into place.
Fig. 1 B-Pillar Seal
1 - B-PILLAR SEAL
WJWEATHERSTRIP/SEALS 23 - 105

COWL WEATHERSTRIP
REMOVAL
(1) Raise hood.
(2) Pull cowl plenum seal from cowl.
(3) Separate cowl plenum seal from cowl (Fig. 2).
INSTALLATION
(1) Position cowl plenum seal on cowl.
(2) Press cowl plenum seal to seat.
FRONT DOOR GLASS RUN
WEATHERSTRIP
REMOVAL
(1) Remove inner belt weatherstrip (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/FDR INNER BELT
WEATHERSTRIP - REMOVAL).
(2) Remove outer belt weatherstrip (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/FDR OUTER BELT
WEATHERSTRIP - REMOVAL).
(3) Grasp seal from upper run channel corner and
firmly pull weatherstrip from flange and run channel
(Fig. 3).
INSTALLATION
NOTE: Soapy water may be used to aid in installation.
(1) Remove front door speaker.
(2) Position weatherstrip on flange aligning each
corner.
(3) Press weatherstrip into position.
(4) Carefully move door glass for and aft and press
weatherstrip into glass run channels.
(5) Install front door speaker.(6) Install outer belt weatherstrip (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/FDR OUTER BELT
WEATHERSTRIP - INSTALLATION).
(7) Install inner belt weatherstrip (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/FDR INNER BELT
WEATHERSTRIP - INSTALLATION).
FRONT DOOR INNER BELT
WEATHERSTRIP
REMOVAL
(1) Remove door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL).
(2) Using a trim stick or other suitable device,
carefully pry up inner edge of seal (Fig. 4).
(3) Grasp the edge of the seal and pull upward to
remove seal from door flange.
Fig. 2 Cowl Plenum Seal
1 - PLENUM SEAL
Fig. 3 Front Door Glass Run Channel Weatherstrip
1 - GLASS RUN CHANNEL WEATHERSTRIP
2 - DOOR
Fig. 4 Inner/Outer Belt Weather Strip
1 - INNER BELT WEATHERSTRIP
2 - OUTER BELT WEATHERSTRIP
23 - 106 WEATHERSTRIP/SEALSWJ

INSTALLATION
(1) Position the seal on the door flange.
(2) Firmly press downward to seat seal on the door
flange.
(3)
Install the door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION).
FDR OUTER BELT
WEATHERSTRIP
REMOVAL
(1) Lower the door glass.
(2) Remove the screw from the inner door panel
attaching the seal to outer door panel (Fig. 4).
(3) Pull the seal rearward to release from the side
view mirror bezel.
(4) Lift seal and separate from door panel.
INSTALLATION
(1) Position seal on the door panel.
(2) Push the seal forward to install under the side
view mirror bezel.
(3) Install the screw from the inner door panel
attaching the seal to outer door panel.
(4) Raise the door glass.
FLIP-UP GLASS
WEATHERSTRIP
REMOVAL
(1) Raise flip up glass.
(2) Carefully pull the seal away from the flange
around the edge of the glass opening (Fig. 5).
(3) Remove it from the vehicle.
INSTALLATION
(1) Thoroughly clean the surface of the flange as
necessary.
(2) Align the weather strip seal with the window
opening corners.
(3) Firmly seat the seal around the entire flange.
But the seal ends together and smooth out any
remaining length.
(4)
Weatherstrip break should be 120mm left of latch
opening. Cut any surplus from non-plug end only.
FRONT DOOR 2ND
WEATHERSTRIP
REMOVAL
The front door secondary weatherstrip is attached
to the door shutface with push-in fasteners.(1) Open door.
(2) Using a trim panel removal tool, remove
push-in fasteners attaching secondary weatherstrip
to door shutface (Fig. 6).
(3) Separate secondary weatherstrip from door.
INSTALLATION
(1) Clean contact area as necessary.
(2) Position secondary weatherstrip on door shut-
face.
(3) Install push-in fasteners attaching secondary
weatherstrip to door shutface.
Fig. 5 Flip-up Glass Weatherstrip
1 - WEATHERSTRIP
2 - LIFTGATE W/FLIP-UP GLASS
Fig. 6 Front Door Secondary Weatherstrip
1 - SECONDARY WEATHERSTRIP
WJWEATHERSTRIP/SEALS 23 - 107
FRONT DOOR INNER BELT WEATHERSTRIP (Continued)