2002 JEEP GRAND CHEROKEE window wiring

OPERATION
The power window system includes the Driver
Door Module (DDM) and Passenger Door Module
(PDM), which are mounted in their respective front
door, the rear door power window switches mounted
on the rear doors, and the power window motors
mounted to the window regulator in each door. The
DDM houses four master power window switches, the
power window lockout switch and the control logic for
the driver side front and rear door power windows.
The PDM houses the passenger side front door power
window switch and the control logic for the passenger
side front and rear door power windows.
When a master power window switch on the DDM
is used to operate a passenger side power window,
the DDM sends the window switch actuation mes-
sage to the PDM over the Programmable Communi-
cations Interface (PCI) data bus. The PDM responds
to these messages by sending control outputs to move
the passenger side power window motors. In addi-
tion, when the power window lockout switch in the
DDM is actuated to disable power window operation,
a lockout message is sent to the PDM over the PCI
data bus.
The Body Control Module (BCM) also supports and
controls certain features of the power window sys-
tem. The BCM receives a hard wired input from the
ignition switch. The programming in the BCM allows
it to process the information from this input and
send ignition switch status messages to the DDM
and the PDM over the PCI data bus. The DDM and
PDM use this information and hard wired inputs
from the front door ajar switches to control the light-
ing of the power window switch lamps, and to control
the operation of the power window after ignition-off
feature.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the power window system.
DIAGNOSIS AND TESTING - POWER
WINDOWS
Following are tests that will help to diagnose the
hard wired components and circuits of the power
window system. However, these tests may not prove
conclusive in the diagnosis of this system. In order to
obtain conclusive testing of the power window sys-
tem, the Programmable Communications Interface
(PCI) data bus network and all of the electronic mod-
ules that provide inputs to, or receive outputs from
the power window system components must be
checked.The most reliable, efficient, and accurate means to
diagnose the power window system requires the use
of a DRB scan tool and the proper Diagnostic Proce-
dures manual. The DRB scan tool can provide confir-
mation that the PCI data bus is functional, that all
of the electronic modules are sending and receiving
the proper messages on the PCI data bus, and that
the power window motors are being sent the proper
hard wired outputs by the door modules for them to
perform their power window system functions.
For complete circuit diagrams, refer to the appro-
priate wiring information. The wiring information
includes wiring diagrams, proper wire and connector
repair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
ALL WINDOWS INOPERATIVE
(1) Check the operation of the power lock switch
on the driver side front door. If all of the doors lock
and unlock, but none of the power windows operate,
use a DRB scan tool and the proper Diagnostic Pro-
cedures manual to check the Body Control Module
(BCM), the Driver Door Module (DDM) and the PCI
data bus for proper operation. If not OK, go to Step
2.
(2) Check the operation of the power lock switch
on the passenger side front door. If the passenger
doors lock and unlock, but the driver side front door
does not, go to Step 5. If all of the power locks and
power windows are inoperative from both front doors,
go to Step 3.
(3) Check the fused B(+) fuse in the Power Distri-
bution Center (PDC). If OK, go to Step 4. If not OK,
repair the shorted circuit or component as required
and replace the faulty fuse.
(4) Check for battery voltage at the fused B(+) fuse
in the PDC. If OK, go to Step 5. If not OK, repair the
open fused B(+) circuit to the battery as required.
(5) Disconnect and isolate the battery negative
cable. Remove the trim panel from the driver side
front door. Disconnect the 15-way door wire harness
connector from the DDM connector receptacle. Check
for continuity between the ground circuit cavity of
the 15-way door wire harness connector for the DDM
and a good ground. There should be continuity. If
OK, go to Step 6. If not OK, repair the open ground
circuit to ground as required.
(6) Reconnect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
15-way door wire harness connector for the DDM. If
OK, replace the faulty DDM. If not OK, repair the
open fused B(+) circuit to the fuse in the PDC as
required.
8N - 34 POWER WINDOWSWJ
POWER WINDOWS (Continued)

PASSENGER SIDE FRONT AND REAR WINDOWS
INOPERATIVE
If the driver side front and rear power windows
operate, but the passenger side front and rear do not,
use a DRB scan tool and the proper Diagnostic Pro-
cedures manual to check the PCI data bus for proper
operation.
ONE WINDOW INOPERATIVE
The window glass and regulator mechanism must
be free to slide up and down for the power window
motor to function properly. If the window glass and
regulator is not free to move up and down, the motor
will overload and trip the integral circuit breaker. To
determine if the window glass and regulator are free,
disconnect the regulator plate from the glass. Then
slide the window up and down by hand.
There is an alternate method to check if the win-
dow glass and regulator mechanism is free. Position
the glass between the up and down stops. Then,
shake the glass in the door. Check that the glass can
be moved slightly from side to side, front to rear, and
up and down. Then check that the glass is not bound
tight in the tracks.
If the window glass and regulator mechanism is
free, refer toDoor Modulein Electrical, Power Win-
dows. If the glass is not free, inspect the window
glass mounting and operating hardware for damage
or improperly installed components. Refer toBodyto
check for proper installation or damage of the win-
dow glass mounting and operating hardware.
DOOR MODULE
NOTE: The following tests may not prove conclu-
sive in the diagnosis of this component. The most
reliable, efficient, and accurate means to diagnose
this component requires the use of a DRB scan tool
and the proper Diagnostic Procedures manual.
If the problem being diagnosed is a rear door win-
dow that does not operate from the rear door switch,
but does operate from the master switch on the
driver side front door, (Refer to 8 - ELECTRICAL/
POWER WINDOWS/POWER WINDOW SWITCH -
DIAGNOSIS AND TESTING). If the problem is a
passenger side front or rear window that operates
from the switch on that door, but does not operate
from the master switch on the driver side front door,
use a DRB scan tool and the proper Diagnostic Pro-
cedures manual to diagnose the circuitry of both door
modules and the PCI data bus. For complete circuit
diagrams, refer to the appropriate wiring informa-
tion. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
(1) Disconnect and isolate the battery negative
cable. Remove the trim panel from the front door, but
do not disconnect the door wire harness connectors
from the door module. Go to Step 2.
(2) Check the 15-way door wire harness connector
for the door module to see that it is fully seated in
the door module connector receptacle. If OK, go to
Step 3. If not OK, properly connect the 15-way door
wire harness connector for the door module to the
door module connector receptacle.
(3) Disconnect the 15-way door wire harness con-
nector from the door module connector receptacle.
Check for continuity between the ground circuit cav-
ity of the 15-way door wire harness connector for the
door module and a good ground. There should be con-
tinuity. If OK, go to Step 4. If not OK, repair the
open ground circuit to ground as required.
(4) Connect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
15-way door wire harness connector for the door
module. If OK, go to Step 5. If not OK, repair the
open fused B(+) circuit to the fuse in the Power Dis-
tribution Center (PDC) as required.
(5) If the inoperative window is on a front door, go
to Step 6. If the inoperative window is on a rear door
go to Step 9.
(6) Disconnect and isolate the battery negative
cable. Disconnect the door wire harness connector
from the inoperative power window motor wire har-
ness connector. Check for continuity between the
front window driver up circuit cavity of the 15-way
door wire harness connector for the door module and
a good ground. Repeat the check for the front window
driver down circuit. In each case there should be no
continuity. If OK, go to Step 7. If not OK, repair the
shorted front window driver up or down circuit as
required.
(7) Check for continuity between the front window
driver up circuit cavities of the 15-way door wire har-
ness connector for the door module and the door wire
harness connector for the power window motor.
Repeat the check for the front window driver down
circuit. In each case there should be continuity. If
OK, go to Step 8. If not OK, repair the open front
window driver up or down circuit as required.
(8) Reconnect the 15-way door wire harness con-
nector back into the door module connector recepta-
cle. Connect the battery negative cable. Connect the
probes of a reversible DC digital voltmeter to the
door wire harness connector for the power window
motor. Observe the voltmeter while actuating the
switch for that window in the up and down direc-
tions. There should be battery voltage for as long as
the switch is held in both the up and down positions,
WJPOWER WINDOWS 8N - 35
POWER WINDOWS (Continued)

event will be automatically cancelled and the window
movement will be stopped if the DDM circuitry
detects a second input from the driver side front door
power window switch, in either direction.
Each power window switch, except the lockout
switch, is illuminated by a Light-Emitting Diode
(LED) when the ignition switch is turned to the On
position. However, when the lockout switch is placed
in the Lock position, the LED for the locked-out front
and rear passenger door power window switches is
turned off.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the power window switches.
DIAGNOSIS AND TESTING - POWER WINDOW
SWITCH
The diagnosis found here applies only to the rear
door power window switches. If the problem being
diagnosed is an inoperative power window switch
illumination lamp, but the power window switch
operates as designed, replace the faulty rear door
power window switch(verify the power lockout
switch is not actuated). For complete circuit dia-
grams, refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, details
of wire harness routing and retention, connector pin-
out information and location views for the various
wire harness connectors, splices and grounds.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the power window switch from the
rear door trim panel. (Refer to 8 - ELECTRICAL/
POWER WINDOWS/POWER WINDOW SWITCH -
REMOVAL).
(3) Check the rear door power window switch con-
tinuity as shown in the Rear Door Power Window
Switch Continuity chart (Fig. 1). If OK, (Refer to 8 -
ELECTRICAL/POWER WINDOWS/WINDOW
MOTOR - DIAGNOSIS AND TESTING). If not OK,
replace the faulty rear door power window switch.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the trim panel from the rear door.
(Refer to 23 - BODY/DOORS - REAR/TRIM PANEL -
REMOVAL) for the procedures.
(3) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the sides of the switch
receptacle on the back of the rear door trim panel
away from the perimeter of the power window switch
to release the switch from the receptacle (Fig. 2).
(4) Remove the power window switch from the
rear door trim panel switch receptacle.
Fig. 1 Rear Door Power Window Switch Continuity
SWITCH POSITION CONTINUITY BETWEEN
LED 3 AND 6
OFF 1 AND 2
OFF 4 AND 5
FORWARD 1 AND 2
FORWARD 5 AND 6
REARWARD 2 AND 6
REARWARD 4 AND 5
Fig. 2 Rear Door Power Window Switch Remove/
Install
1 - REAR DOOR TRIM PANEL
2 - TRIM PANEL RECEPTACLE
3 - POWER WINDOW SWITCH
WJPOWER WINDOWS 8N - 37
POWER WINDOW SWITCH (Continued)

INSTALLATION
(1) Position the power window switch to the rear
door trim panel switch receptacle.
(2) Press firmly and evenly on the back of the
power window switch until it snaps into rear door
trim panel switch receptacle.
(3) Install the trim panel onto the rear door. (Refer
to 23 - BODY/DOORS - REAR/TRIM PANEL -
INSTALLATION) for the procedures.
(4) Reconnect the battery negative cable.
WINDOW MOTOR
DESCRIPTION
Power operated front and rear door windows are
standard equipment on this model. Each door has a
permanent magnet reversible electric motor with an
integral right angle gearbox mechanism that oper-
ates the window regulator. In addition, each power
window motor is equipped with an integral self-reset-
ting circuit breaker to protect the motor from over-
loads.
The power window motor gearbox housing is
secured to the window regulator drum housing with
screws. The window regulators used in all four doors
are single vertical post cable-and-drum type. A
molded plastic slider guided by the post is driven by
the regulator cables. The slider raises and lowers the
window glass through a steel lift plate attachment.
Front and rear glass channels within each door guide
and stabilize each end of the glass.
The power window motor and gearbox assembly
cannot be repaired and, if faulty or damaged, the
entire power window motor and gearbox unit must be
replaced. The window regulators are available for
service. (Refer to 23 - BODY/DOOR - FRONT/WIN-
DOW REGULATOR - REMOVAL) or (Refer to 23 -
BODY/DOORS - REAR/WINDOW REGULATOR -
REMOVAL) for the regulator service procedures.
OPERATION
A positive and negative battery connection to the
two motor terminals will cause the power window
motor to rotate in one direction. Reversing the cur-
rent through these same two connections will cause
the motor to rotate in the opposite direction.
When the power window motor operates, it rotates
the regulator cable drum through its gearbox. The
window regulator cable drum is connected through
two cables to the plastic slider on the vertical post.
As the cable drum rotates, it lets cable out on one
side of the drum, and takes cable in on the other side
of the drum. The changes in cable length move the
slider up or down the vertical post, raising or lower-
ing the window glass.If the window regulator or window glass bind,
encounter obstructions, or reach their travel limits it
overloads the power window motor. The overloading
condition causes the power window motor self-reset-
ting circuit breaker to open, which stops the motor
from running.
DIAGNOSIS AND TESTING - WINDOW MOTOR
Before you proceed with this diagnosis, confirm
proper switch operation. (Refer to 8 - ELECTRICAL/
ELECTRONIC CONTROL MODULES/DRIVER
DOOR MODULE - OPERATION) or (Refer to 8 -
ELECTRICAL/POWER WINDOWS/POWER WIN-
DOW SWITCH - OPERATION). For complete circuit
diagrams, refer to the appropriate wiring informa-
tion. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-
tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
(1) Remove the trim panel from the door with the
inoperative power window. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL) or
(Refer to 23 - BODY/DOORS - REAR/TRIM PANEL -
REMOVAL) for the procedures.
(2) Disconnect the door wire harness connector
from the power window motor wire harness connec-
tor. Apply battery current to one cavity of the power
window motor wire harness connector, and apply
ground to the other cavity of the connector. The
power window motor should operate in one direction.
Remember, if the window is in the full up or full
down position, the motor will not operate in that
direction by design. If OK, go to Step 3. If not OK,
replace the faulty power window motor.
(3) Reverse the battery and ground connections to
the two cavities of the power window motor wire har-
ness connector. The power window motor should now
operate in the other direction. Remember, if the win-
dow is in the full up or full down position, the motor
will not operate in that direction by design. If OK, go
to Step 4. If not OK, replace the faulty power window
motor.
(4) If the power window motor operates in both
directions, check the operation of the window glass
and regulator mechanism through its complete up
and down travel. There should be no binding or stick-
ing of the window glass or regulator mechanism
through the entire travel range. If not OK, (Refer to
23 - BODY/DOOR - FRONT/WINDOW REGULATOR
- REMOVAL) or (Refer to 23 - BODY/DOORS -
REAR/WINDOW REGULATOR - REMOVAL) to
check for proper installation or damage of the win-
dow glass mounting and operating hardware.
8N - 38 POWER WINDOWSWJ
POWER WINDOW SWITCH (Continued)

WIRING
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION....... 8W-01-1
COMPONENT INDEX.................. 8W-02-1
POWER DISTRIBUTION............... 8W-10-1
JUNCTION BLOCK.................... 8W-12-1
GROUND DISTRIBUTION.............. 8W-15-1
BUS COMMUNICATIONS.............. 8W-18-1
CHARGING SYSTEM.................. 8W-20-1
STARTING SYSTEM.................. 8W-21-1
FUEL/IGNITION SYSTEM.............. 8W-30-1
TRANSMISSION CONTROL SYSTEM..... 8W-31-1
VEHICLE SPEED CONTROL............ 8W-33-1
ANTILOCK BRAKES................... 8W-35-1
VEHICLE THEFT SECURITY SYSTEM..... 8W-39-1
INSTRUMENT CLUSTER............... 8W-40-1
HORN/CIGAR LIGHTER/POWER OUTLET . . 8W-41-1
AIR CONDITIONING-HEATER........... 8W-42-1
AIRBAG SYSTEM.................... 8W-43-1
INTERIOR LIGHTING.................. 8W-44-1
BODY CONTROL MODULE............. 8W-45-1AUDIO SYSTEM..................... 8W-47-1
REAR WINDOW DEFOGGER............ 8W-48-1
OVERHEAD CONSOLE................. 8W-49-1
FRONT LIGHTING.................... 8W-50-1
REAR LIGHTING..................... 8W-51-1
TURN SIGNALS...................... 8W-52-1
WIPERS............................ 8W-53-1
TRAILER TOW....................... 8W-54-1
POWER WINDOWS................... 8W-60-1
POWER DOOR LOCKS................ 8W-61-1
POWER MIRRORS................... 8W-62-1
POWER SEATS...................... 8W-63-1
POWER SUNROOF................... 8W-64-1
SPLICE INFORMATION................ 8W-70-1
CONNECTOR PIN-OUT................ 8W-80-1
CONNECTOR/GROUND/SPLICE
LOCATION........................ 8W-91-1
POWER DISTRIBUTION............... 8W-97-1 WJWIRING 8W - 1

8W-91 CONNECTOR/GROUND/SPLICE LOCATION
TABLE OF CONTENTS
page
CONNECTOR/GROUND/SPLICE LOCATION
DESCRIPTION..........................1
CONNECTOR/GROUND/SPLICE
LOCATION
DESCRIPTION
This section provides illustrations identifying con-
nector, ground, and splice locations in the vehicle.Connector, ground, and splice indexes are provided.
Use the wiring diagrams in each section for connec-
tor, ground, and splice identification. Refer to the
appropriate index for the proper figure number. For
items that are not shown in this section N/S is placed
in the Fig. column.
CONNECTORS
CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
A/C Compressor Clutch BK At A/C Compressor 9, 13
A/C Pressure Transducer BK Right Front of Engine Compartment 3, 4, 5
Accelerator Pedal Position
Sensor (Diesel)BK Rear of Engine Compartment Near
Fuel/Water Seperator7
Adjustable Pedals Module
(Except Built-up Export)GN Above Drivers Control Pedals N/S
Adjustable Pedals Motor/
Sensor Assembly (Except
Built-up Export)Above Drivers Control Pedals N/S
Adjustable Pedals Switch WT Drivers Lower Kick Panel 21
Airbag Control Module (ORC)
C1YL Below Center Floor Console, Near
Park Brake19, 20, 21, 22
Airbag Control Module (ORC)
C2YL Below Center Floor Console, Near
Park Brake19, 20, 21, 22
Ambient Temperature Sensor BK On Radiator Center Support 5
Antenna Module (Built-up-
export)WT Above Right Quarter Window N/S
Ash Receiver Lamp BK Below Cigarette Lighter 19, 20
Automatic Day/Night Mirror BK In Front of Rear View Mirror N/S
Automatic Headlamp Light
Sensor/VTSS LEDBK Near Left Instrument Panel Speaker 19, 20
Automatic Zone Control
Module - C1 (AZC)WT Left Side of HVAC Housing N/S
Automatic Zone Control
Module - C2 (AZC)WT Left Side of HVAC Housing N/S
Battery Temperature Sensor BK Below Battery Tray 4, 5
Blower Motor BK Behind Right Hand Side of
Instrument PanelN/S
WJ8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 1

(2) Apply silicone lubricant to a cloth and wipe it
on door seals to avoid over-spray that can soil pas-
senger's clothing.
(3) Before applying lubricant, the component
should be wiped clean. After lubrication, any excess
lubricant should be removed.
(4) The hood latch, latch release mechanism, latch
striker, and safety latch should be lubricated period-
ically.
(5) The door lock cylinders should be lubricated
twice each year (preferably autumn and spring).
(a) Spray a small amount of lock cylinder lubri-
cant directly into the lock cylinder.
(b) Apply a small amount to the key and insert
it into the lock cylinder.
(c) Rotate it to the locked position and then back
to the unlocked position several times.(d) Remove the key. Wipe the lubricant from it
with a clean cloth to avoid soiling of clothing.
STANDARD PROCEDURE - DRILLING AND
WELDING
When holes must be drilled or punched in an inner
body panel, verify depth of space to the outer body
panel, electrical wiring, or other components. Dam-
age to vehicle can result.
Do not weld exterior panels unless combustible
material on the interior of vehicle is removed from
the repair area. Fire or hazardous conditions, can
result.
Always have a fire extinguisher ready for use when
welding.
SPECIFICATIONS
BODY LUBRICANTS
COMPONENT SERVICE INTERVAL LUBRICANT
Door Hinges As RequiredMulti-Purpose Grease NLGI GC-LB
(Water Resistant) (1)
Door Latches As RequiredMulti-Purpose Grease NLGI GC-LB
(Water Resistant) (1)
Hood Latch, Release Mechanism and
Safety LatchAs Required
(When Performing Other
Underhood Service)Multi-Purpose Grease NLGI GC-LB 2
EP (2)
Hood Hinges As Required Engine Oil
Seat Track and Release Mechanism As RequiredMulti-Purpose Grease NLGI GC-LB 2
EP (2)
Liftgate Hinge As RequiredMulti-Purpose Grease NLGI GC-LB 2
EP (2)
Liftgate Support Arms As Required Engine Oil
Liftgate Latches As Required White Spray Lubricant (3)
Liftgate Release Handle (Pivot and Slide
Contact Surfaces)As RequiredMulti-Purpose Grease NLGI GC-LB 2
EP (2)
Window System Components As Required White Spray Lubricant (3)
Lock Cylinders Twice a Year Lock-Cylinder Lubricant (4)
Parking Brake Mechanism As RequiredMulti-Purpose Grease NLGI GC-LB 2
EP (1)
1 = Mopar Wheel Bearing Grease (High
Temp)
2 = Mopar Multi-Mileage Lubricant
3 = Mopar Spray White Lube
4 = Mopar Lock Cylinder Lubricant
WJBODY 23 - 3
BODY (Continued)

However, evaporator capacity used to reduce the
amount of moisture in the air is not wasted. Wring-
ing some of the moisture out of the air entering the
vehicle adds to the comfort of the passengers.
Although, an owner may expect too much from their
air conditioning system on humid days. A perfor-
mance test is the best way to determine whether the
system is performing up to standard. This test also
provides valuable clues as to the possible cause of
trouble with the air conditioning system.
If the vehicle has the optional Automatic Zone Control
(AZC) system, and has intermittent operational prob-
lems or fault codes, be certain that the wire harness
connectors on the HVAC housing are properly seated
(Fig. 2). To check this condition, unplug the two wire
harness connector halves, then plug them in again.
Before performing the following procedure, (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMB-
ING - CAUTION) (Refer to 24 - HEATING & AIR
CONDITIONING/PLUMBING - WARNING). The air
temperature in the test room and in the vehicle must
be a minimum of 21É C (70É F) for this test.
(1)
Connect a tachometer and a manifold gauge set.
(2) If the vehicle has the standard manual temper-
ature control, set the A/C Heater mode control switch
knob in the Panel position, the temperature control
knob in the full cool (Fresh Air Mode) position, the
A/C button in the On position, and the blower motor
switch knob in the highest speed position. If the vehi-
cle has the optional AZC, set the A/C Heater mode
control switch knob in the Panel position, the tem-
perature control knob in the full cool position, the
A/C button in the On position, and the blower motor
switch knob in the highest (manual) speed position.
(3) Start the engine and hold the idle at 1,300 rpm
with the compressor clutch engaged.
(4) The engine should be at operating temperature.
The doors and windows must be open.
(5)
Insert a thermometer in the driver side center
A/C (panel) outlet. Operate the engine for five minutes.
(6) The compressor clutch may cycle, depending
upon the ambient temperature and humidity.(7) With the compressor clutch engaged, record the
discharge air temperature and the compressor dis-
charge pressure.
(8) Compare the discharge air temperature to the
Performance Temperature and Pressure chart. If the
discharge air temperature is high, (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
DIAGNOSIS AND TESTING - REFRIGERANT SYS-
TEM LEAKS) and (Refer to 24 - HEATING & AIR
CONDITIONING/PLUMBING - STANDARD PRO-
CEDURE - REFRIGERANT SYSTEM CHARGE).
Performance Temperature and Pressure
Ambient Air Temperature
and Humidity21É C
(70É F @ 80%
humidity)27É C
(80É F @ 80%
humidity)32É C
(90É F @ 80%
humidity)38É C
(100ÉF@50%
humidity)43É C
110É F @ 20%
humidity)
Air Temperature at Center
Panel Outlet10 to 13É C
(50 to 55É F)14 to 17É C
(58 to 63É F)15 to 18É C
(60 to 65É F)17 to 20É C
(63 to 68É F)14 to 17É C
(58 to 63É F)
Evaporator Inlet Pressure
at Charge Port241 to 276 kPa
(35 to 40 psi)262 to 290 kPa
(38 to 42 psi)269 to 296 kPa
(39 to 43 psi)275 to 303 kPa
(40 to 44 psi)262 to 290 kPa
(38 to 42 psi)
Compressor Discharge
Pressure1241 to 1792
kPa
(180 to 260 psi)1380 to 1930
kPa
(200 to 280 psi)1380 to 1930
kPa
(200 to 280 psi)1655 to 2206
kPa
(240 to 320 psi)1567 to 2068
kPa
(220 to 300 psi)
Note: The discharge air temperatures will be lower if the humidity is less than the percentages shown.
Fig. 2 HVAC Housing - (rear view)
1 - Instrument Panel
2 - Air Intake
3 - Expansion Valve
4 - HVAC Housing
5 - Heater Core Input/Output Ports
6 - Instrument Panel Wiring Harness
7 - Blower Motor
WJHEATING & AIR CONDITIONING 24 - 3
HEATING & AIR CONDITIONING (Continued)