The ACM microprocessor continuously monitors all
of the supplemental restraint system electrical cir-
cuits to determine the system readiness. If the ACM
detects a monitored system fault, it sets an active
and stored Diagnostic Trouble Code (DTC) and sends
electronic messages to the EMIC over the PCI data
bus to turn on the airbag indicator. An active fault
only remains for the duration of the fault or in some
cases the duration of the current ignition switch
cycle, while a stored fault causes a DTC to be stored
in memory by the ACM. For some DTCs, if a fault
does not recur for a number of ignition cycles, the
ACM will automatically erase the stored DTC. For
other internal faults, the stored DTC is latched for-
ever.
The ACM receives battery current through two cir-
cuits, on a fused ignition switch output (run) circuit
through a fuse in the Junction Block (JB), and on a
fused ignition switch output (start-run) circuit
through a second fuse in the JB. The ACM is
grounded through a ground circuit and take out of
the instrument panel floor wire harness. This take
out has a single eyelet terminal connector secured by
a nut to a ground stud located behind the ACM
mount on the floor panel transmission tunnel. These
connections allow the ACM to be operational when-
ever the ignition switch is in the Start or On posi-
tions. The ACM also contains an energy-storage
capacitor. When the ignition switch is in the Start or
On positions, this capacitor is continually being
charged with enough electrical energy to deploy the
airbags for up to one second following a battery dis-
connect or failure. The purpose of the capacitor is to
provide backup supplemental restraint system pro-
tection in case there is a loss of battery current sup-
ply to the ACM during an impact.
Two sensors are contained within the ACM, an
electronic impact sensor and a safing sensor. The
ACM also monitors inputs from two remote front
impact sensors located on brackets on the inboard
sides of the right and left vertical members of the
radiator support near the front of the vehicle. The
electronic impact sensors are accelerometers that
sense the rate of vehicle deceleration, which provide
verification of the direction and severity of an
impact. On models equipped with optional side cur-
tain airbags, the ACM also monitors inputs from two
remote side impact sensors located near the base of
both the left and right inner B-pillars to control the
deployment of the side curtain airbag units.
The safing sensor is an electronic accelerometer
sensor within the ACM that provides an additional
logic input to the ACM microprocessor. The safingsensor is used to verify the need for an airbag
deployment by detecting impact energy of a lesser
magnitude than that of the primary electronic impact
sensors, and must exceed a safing threshold in order
for the airbags to deploy. The ACM also monitors a
Hall effect-type seat belt switch located in the buckle
of each front seat belt to determine whether the seat-
belts are buckled, and provides an input to the EMIC
over the PCI data bus to control the seatbelt indica-
tor operation based upon the status of the driver side
front seat belt switch. Vehicles with the optional side
curtain airbags feature a second safing sensor within
the ACM to provide confirmation to the ACM of side
impact forces. This second safing sensor is a bi-direc-
tional unit that detects impact forces from either side
of the vehicle.
Pre-programmed decision algorithms in the ACM
microprocessor determine when the deceleration rate
as signaled by the impact sensors and the safing sen-
sors indicate an impact that is severe enough to
require supplemental restraint system protection.
The ACM also determines the level of front airbag
deployment force required for each front seating posi-
tion based upon the status of the two seat belt switch
inputs and the severity of the monitored impact.
When the programmed conditions are met, the ACM
sends the proper electrical signals to deploy the mul-
tistage dual front airbags at the programmed force
levels, and to deploy either side curtain airbag.
The hard wired inputs and outputs for the ACM
may be diagnosed and tested using conventional
diagnostic tools and procedures. However, conven-
tional diagnostic methods will not prove conclusive in
the diagnosis of the ACM, the PCI data bus network,
or the electronic message inputs to and outputs from
the ACM. The most reliable, efficient, and accurate
means to diagnose the ACM, the PCI data bus net-
work, and the electronic message inputs to and out-
puts from the ACM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
REMOVAL
Two different Airbag Control Modules (ACM) are
available for this vehicle. For vehicles equipped with
the optional side curtain airbags, both ACM connec-
tor receptacles are black in color and the ACM con-
tains a second bi-directional safing sensor for the
side airbags. For vehicles not equipped with the
optional side curtain airbags, the ACM connector
receptacles are gray.
8O - 10 RESTRAINTSWJ
AIRBAG CONTROL MODULE (Continued)
OPERATION
The clockspring is a mechanical electrical circuit
component that is used to provide continuous electri-
cal continuity between the fixed instrument panel
wire harness and the electrical components mounted
on or in the rotating steering wheel. On this model
the rotating electrical components include the driver
airbag, the horn switch, the speed control switches,
and the remote radio switches, if the vehicle is so
equipped. The clockspring case is positioned and
secured to the multi-function switch mounting hous-
ing on the upper steering column housing by two
screws. The two connector receptacles on the tail of
the fixed clockspring case connect the clockspring to
the vehicle electrical system through two take outs
with connectors from the instrument panel wire har-
ness. The clockspring rotor is movable and is keyed
to the hub of the steering wheel by two large flats
that are molded into the rotor hub. The three pins
(two round and one oblong) on the lower surface of
the clockspring rotor hub engage and index the clock-
spring rotor to the turn signal cancel cam. The turn
signal cancel cam is integral to the multi-function
switch mounting housing and is keyed to the upper
steering column shaft. Two short, yellow-sleeved pig-
tail wires on the upper surface of the clockspring
rotor connect the clockspring to the driver airbag,
while a steering wheel wire harness connects the two
connector receptacles on the upper surface of the
clockspring rotor to the horn switch, the two speed
control switches, and the remote radio switches on
vehicles that are so equipped.
Like the clockspring in a timepiece, the clockspring
tape has travel limits and can be damaged by being
wound too tightly during full stop-to-stop steering
wheel rotation. To prevent this from occurring, the
clockspring must be centered when it is installed on
the steering column. Centering the clockspring
indexes the clockspring tape to the movable steering
components so that the tape can operate within its
designed travel limits. However, if the clockspring is
removed from the steering column or if the steering
shaft is disconnected from the steering gear, the
clockspring spool can change position relative to the
movable steering components and must be re-cen-
tered following completion of the service or the tape
may be damaged. Service replacement clocksprings
are shipped pre-centered and with a locking pin
installed. This locking pin should not be removed
until the clockspring has been installed on the steer-
ing column. If the locking pin is removed before the
clockspring is installed on a steering column, the
clockspring centering procedure must be performed.
(Refer to 8 - ELECTRICAL/RESTRAINTS/CLOCK-
SPRING - STANDARD PROCEDURE - CLOCK-
SPRING CENTERING).
STANDARD PROCEDURE - CLOCKSPRING
CENTERING
The clockspring is designed to wind and unwind
when the steering wheel is rotated, but is only
designed to rotate the same number of turns (about
five complete rotations) as the steering wheel can be
turned from stop to stop. Centering the clockspring
indexes the clockspring tape to other steering compo-
nents so that it can operate within its designed
travel limits. The rotor of a centered clockspring can
be rotated two and one-half turns in either direction
from the centered position, without damaging the
clockspring tape.
However, if the clockspring is removed for service
or if the steering column is disconnected from the
steering gear, the clockspring tape can change posi-
tion relative to the other steering components. The
clockspring must then be re-centered following com-
pletion of such service or the clockspring tape may be
damaged. Service replacement clocksprings are
shipped pre-centered and with a molded plastic lock-
ing pin installed. This locking pin should not be
removed until the clockspring has been installed on
the steering column. If the locking pin is removed
before the clockspring is installed on a steering col-
umn, the clockspring centering procedure must be
performed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Place the front wheels in the straight-ahead
position.
(2) Remove the clockspring from the steering col-
umn. (Refer to 8 - ELECTRICAL/RESTRAINTS/
CLOCKSPRING - REMOVAL).
WJRESTRAINTS 8O - 15
CLOCKSPRING (Continued)
OPERATION
The multistage driver airbag is deployed by electri-
cal signals generated by the Airbag Control Module
(ACM) through the driver airbag squib 1 and squib 2
circuits to the two initiators in the airbag inflator. By
using two initiators, the airbag can be deployed at
multiple levels of force. The force level is controlled
by the ACM to suit the monitored impact conditions
by providing one of four delay intervals between the
electrical signals provided to the two initiators. The
longer the delay between these signals, the less force-
fully the airbag will deploy. When the ACM sends the
proper electrical signals to each initiator, the electri-
cal energy generates enough heat to initiate a small
pyrotechnic charge which, in turn ignites chemical
pellets within the inflator. Once ignited, these chem-
ical pellets burn rapidly and produce a large quantity
of nitrogen gas. The inflator is sealed to the back of
the airbag housing and a diffuser in the inflator
directs all of the nitrogen gas into the airbag cush-
ion, causing the cushion to inflate. As the cushion
inflates, the driver airbag trim cover will split at pre-
determined breakout lines, then fold back out of the
way along with the horn switch and tray unit. Fol-
lowing an airbag deployment, the airbag cushion
quickly deflates by venting the nitrogen gas towards
the instrument panel through vent holes within the
fabric used to construct the back (steering wheel
side) panel of the airbag cushion.
Some of the chemicals used to create the nitrogen
gas may be considered hazardous while in their solid
state before they are burned, but they are securely
sealed within the airbag inflator. Typically, both ini-
tiators are used and all potentially hazardous chem-
icals are burned during an airbag deployment event.
However, it is possible for only one initiator to be
used during a deployment due to an airbag system
fault; therefore, it is necessary to always confirm
that both initiators have been used in order to avoid
the improper disposal of potentially live pyrotechnic
or hazardous materials. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - SER-
VICE AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT). The nitrogen gas that is produced
when the chemicals are burned is harmless. How-
ever, a small amount of residue from the burned
chemicals may cause some temporary discomfort if it
contacts the skin, eyes, or breathing passages. If skin
or eye irritation is noted, rinse the affected area with
plenty of cool, clean water. If breathing passages are
irritated, move to another area where there is plenty
of clean, fresh air to breath. If the irritation is not
alleviated by these actions, contact a physician.
REMOVAL
The following procedure is for replacement of a
faulty or damaged driver airbag. If the airbag is
faulty or damaged, but not deployed, review the rec-
ommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the driver airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG CUSHION AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) From the underside of the steering wheel,
remove the two screws that secure the driver airbag
to the steering wheel armature (Fig. 19).
(3) Pull the driver airbag away from the steering
wheel far enough to access the three electrical con-
nections on the back of the airbag housing.
(4) Disconnect the steering wheel wire harness
connector for the horn switch from the horn switch
feed pigtail wire connector, which is located on the
back of the driver airbag housing.
WJRESTRAINTS 8O - 19
DRIVER AIRBAG (Continued)
CAUTION: Do not pull on the clockspring pigtail
wires or pry on the connector insulator to disen-
gage the connector from the driver airbag inflator
connector receptacle. Improper removal of these
pigtail wires and their connector insulators can
result in damage to the airbag circuits or connector
insulators.
(5) The clockspring driver airbag pigtail wire con-
nectors are secured by an integral lock to the airbag
inflator connector receptacles, which are located at
the back of the driver airbag housing. Firmly grasp
and pull the lock straight out from the connector
insulator, then pull the insulators straight out from
the airbag inflator to disconnect them from the con-
nector receptacles.
(6) Remove the driver airbag from the steering
wheel.
(7) If the driver airbag has been deployed, the
clockspring must be replaced. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/CLOCKSPRING - REMOVAL).
DISASSEMBLY
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAITTWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: THE HORN SWITCH IS INTEGRAL TO
THE DRIVER AIRBAG UNIT. SERVICE OF THIS UNIT
SHOULD BE PERFORMED ONLY BY
DAIMLERCHRYSLER-TRAINED AND AUTHORIZED
DEALER SERVICE TECHNICIANS. FAILURE TO
TAKE THE PROPER PRECAUTIONS OR TO FOL-
LOW THE PROPER PROCEDURES COULD RESULT
IN ACCIDENTAL, INCOMPLETE, OR IMPROPER AIR-
BAG DEPLOYMENT AND POSSIBLE OCCUPANT
INJURIES.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the driver airbag from the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - REMOVAL).
(3) Remove the four nuts that secure the upper
and lower trim cover retainers to the studs on the
back of the driver airbag housing (Fig. 20).
(4) Remove the upper and lower trim cover retain-
ers from the airbag housing studs (Fig. 21).
Fig. 19 Driver Airbag Remove/Install
1 - DRIVER AIRBAG
2 - HORN SWITCH FEED WIRE CONNECTOR
3 - STEERING WHEEL WIRE HARNESS CONNECTOR
4 - SCREW (2)
5 - CLOCKSPRING PIGTAIL WIRE CONNECTOR (2)
Fig. 20 Driver Airbag Trim Cover Retainer Nuts
Remove/Install
1 - HORN SWITCH GROUND PIGTAIL WIRE
2 - NUTS
3 - HORN SWITCH FEED PIGTAIL WIRE
8O - 20 RESTRAINTSWJ
DRIVER AIRBAG (Continued)
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE DRIVER
AIRBAG, OR BECOMING ENTRAPPED BETWEEN
THE DRIVER AIRBAG CUSHION AND THE DRIVER
AIRBAG TRIM COVER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
WARNING: THE DRIVER AIRBAG TRIM COVER
MUST NEVER BE PAINTED. REPLACEMENT AIR-
BAGS AND TRIM COVERS ARE SERVICED IN THE
ORIGINAL COLORS. PAINT MAY CHANGE THE WAY
IN WHICH THE MATERIAL OF THE TRIM COVER
RESPONDS TO AN AIRBAG DEPLOYMENT. FAIL-
URE TO OBSERVE THIS WARNING COULD RESULT
IN OCCUPANT INJURIES UPON AIRBAG DEPLOY-
MENT.
(1) Assemble the driver airbag trim cover onto the
airbag housing. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/DRIVER AIRBAG - ASSEMBLY).
(2) Position the driver airbag close enough to the
steering wheel to reconnect all three electrical con-
nections on the back of the airbag housing.
(3) When installing the driver airbag, reconnect
the two clockspring driver airbag pigtail wire connec-
tors to the airbag inflator connector receptacles by
pressing straight in on the connectors (Fig. 19), then
pushing the locks straight into the connectors. You
can be certain that the connector is fully engaged by
listening carefully for a distinct, audible click as the
connector latches snap into place.
(4) Reconnect the steering wheel wire harness con-
nector for the horn switch to the horn switch feed
pigtail wire connector, which is located at the back of
the driver airbag housing.
(5) Carefully position the driver airbag in the
steering wheel. Be certain that the clockspring pig-
tail wires and steering wheel wire harness in the
steering wheel hub area are not pinched between the
driver airbag and the steering wheel armature.
(6) From the underside of the steering wheel,
install and tighten the two screws that secure the
driver airbag to the steering wheel armature.
Tighten the screws to 10 N´m (90 in. lbs.).
(7) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).FRONT IMPACT SENSOR
DESCRIPTION
Two front impact sensors are used on this model,
one each for the left and right sides of the vehicle
(Fig. 24). These sensors are mounted remotely from
the impact sensor that is internal to the Airbag Con-
trol Module (ACM). The right and left front and side
impact sensors are identical in construction and cal-
ibration with the exception of the right-hand and
left-hand die cast aluminum mounting brackets to
which each front impact sensor is secured with two
screws. The front impact sensor brackets are secured
with three screws to the front and inboard sides of
the right and left vertical members of the radiator
support within the engine compartment.
The impact sensor housing has an integral connec-
tor receptacle and two integral mounting ears, each
with a metal sleeve to provide crush protection. A cav-
ity in the center of the molded black plastic impact
sensor housing contains the electronic circuitry of the
sensor which includes an electronic communication
chip and an electronic impact sensor. Potting material
fills the cavity to seal and protect the internal elec-
tronic circuitry and components. The front impact sen-
sors are each connected to the vehicle electrical
system through a dedicated take out and connector of
the right or left headlamp and dash wire harnesses.
The front impact sensors cannot be repaired or
adjusted and, if damaged or faulty, they must be
replaced. If a front impact sensor is faulty, only the
sensor needs to be replaced. If the sensor or the sen-
sor mounting bracket is damaged or faulty, or if
proper tightening torque of the screws that secure
the sensor to the bracket cannot be achieved, the
sensor and bracket unit must be replaced.
Fig. 24 Front Impact Sensor
1 - SENSOR
2 - CONNECTOR RECEPTACLE
WJRESTRAINTS 8O - 23
DRIVER AIRBAG (Continued)
OPERATION
The front impact sensors are electronic accelerom-
eters that sense the rate of vehicle deceleration,
which provides verification of the direction and sever-
ity of an impact. Each sensor also contains an elec-
tronic communication chip that allows the unit to
communicate the sensor status as well as sensor
fault information to the microprocessor in the Airbag
Control Module (ACM). The ACM microprocessor con-
tinuously monitors all of the passive restraint system
electrical circuits to determine the system readiness.
If the ACM detects a monitored system fault, it sets
a Diagnostic Trouble Code (DTC) and controls the
airbag indicator operation accordingly.
The impact sensors each receive battery current
and ground through dedicated left and right sensor
plus and minus circuits from the ACM. The impact
sensors and the ACM communicate by modulating
the voltage in the sensor plus circuit. The hard wired
circuits between the front impact sensors and the
ACM may be diagnosed and tested using conven-
tional diagnostic tools and procedures. However, con-
ventional diagnostic methods will not prove
conclusive in the diagnosis of the ACM or the impact
sensors. The most reliable, efficient, and accurate
means to diagnose the impact sensors, the ACM, and
the electronic message communication between the
sensors and the ACM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
REMOVAL
The front and side impact sensors are interchange-
able except that the front impact sensors are serviced
with a right or left mounting bracket, while the side
impact sensors use no mounting bracket. If a front
impact sensor is faulty, but not damaged, the sensor
may be removed from the sensor mounting bracket
and replaced with a side impact sensor. If the front
impact sensor or the sensor mounting bracket are
damaged in any way, or if proper tightening torque of
the screws that secure the sensor to the bracket can-
not be achieved, the front impact sensor and bracket
must be replaced as a unit.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHERDIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: THE FRONT IMPACT SENSOR ENABLES
THE SYSTEM TO DEPLOY THE FRONT SUPPLE-
MENTAL RESTRAINTS. NEVER STRIKE OR DROP
THE FRONT IMPACT SENSOR, AS IT CAN DAMAGE
THE IMPACT SENSOR OR AFFECT ITS CALIBRA-
TION. IF AN IMPACT SENSOR IS ACCIDENTALLY
DROPPED DURING SERVICE, THE SENSOR MUST
BE SCRAPPED AND REPLACED WITH A NEW UNIT.
FAILURE TO OBSERVE THIS WARNING COULD
RESULT IN ACCIDENTAL, INCOMPLETE, OR
IMPROPER FRONT SUPPLEMENTAL RESTRAINT
DEPLOYMENT AND POSSIBLE OCCUPANT INJU-
RIES.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) From the engine compartment, disconnect the
right or left headlamp and dash wire harness connec-
tor for the front impact sensor from the sensor con-
nector receptacle (Fig. 25).
Fig. 25 Front Impact Sensor Remove/Install (Right
Side Shown, Left Side Similar)
1 - BRACKET
2 - IMPACT SENSOR
3 - RADIATOR SUPPORT
4 - WIRE HARNESS CONNECTOR
5 - SCREW (2)
8O - 24 RESTRAINTSWJ
FRONT IMPACT SENSOR (Continued)
PASSENGER AIRBAG
DESCRIPTION
The rearward facing surface of the instrument
panel top pad above the glove box is the most visible
part of the passenger airbag (Fig. 31). The passenger
airbag is located above the glove box opening in front
of the front seat passenger seating position within
the instrument panel. The stamped steel passenger
airbag door is secured on the back of the instrument
panel top pad armature between the two passenger
side panel outlets. A stamped metal reinforcement is
secured to the instrument panel top pad armature
near the upper edge of the passenger airbag door
opening, and helps to define a predetermined hinge
line beneath the decorative cover of the top pad. The
instrument panel passenger side bezel is secured to
the airbag door from behind with four screws.
Located behind the passenger airbag door within
the instrument panel is the passenger airbag unit.
The passenger airbag unit used in this model is a
multistage, Next Generation-type that complies with
revised federal airbag standards to deploy with less
force than those used in some prior models. The pas-
senger airbag unit consists of an extruded aluminum
housing, a molded plastic inner airbag cushion dust
cover, the airbag cushion, and the airbag inflator.
The airbag housing contains the airbag inflator,
while the inner dust cover contains the folded airbag
cushion. The dust cover completely encloses the air-
bag cushion and is permanently retained to the hous-
ing. The passenger airbag unit is secured with four
screws to the instrument panel structural duct. Con-cealed beneath the instrument panel top pad are the
passenger airbag door, the folded airbag cushion, the
airbag retainer or housing, and the airbag inflator.
The airbag cushion is constructed of a coated nylon
fabric. The airbag inflator is a dual-initiator, hybrid-
type unit that is secured to and sealed within the air-
bag housing. A short four-wire pigtail harness with a
keyed, yellow connector insulator connects the two
inflator initiators to the vehicle electrical system
through a dedicated take out and connector of the
instrument panel wire harness.
The passenger airbag cannot be repaired, and must
be replaced if deployed, faulty, or in any way dam-
aged. The passenger airbag cannot be repaired, and
must be replaced if faulty or in any way damaged.
The passenger airbag door is serviced only as a unit
with the instrument panel top pad. Following a pas-
senger airbag deployment, the passenger airbag and
the instrument panel top pad must be replaced. If
inspection reveals that the passenger airbag mount-
ing points on the instrument panel structural duct
have been cracked or damaged, the instrument panel
structural duct assembly must also be replaced.
OPERATION
The multistage passenger airbag is deployed by
electrical signals generated by the Airbag Control
Module (ACM) through the passenger airbag squib 1
and squib 2 circuits to the two initiators in the air-
bag inflator. By using two initiators, the airbag can
be deployed at multiple levels of force. The force level
is controlled by the ACM to suit the monitored
impact conditions by providing one of four delay
intervals between the electrical signals provided to
the two initiators. The longer the delay between
these signals, the less forcefully the airbag will
deploy.
The hybrid-type inflator assembly includes a small
canister of highly compressed gas. When the ACM
sends the proper electrical signal to the airbag infla-
tor, the initiator generates enough heat to ignite
chemical pellets within the inflator. Once ignited,
these chemical pellets burn rapidly and produce the
pressure necessary to rupture a containment disk in
the pressurized gas canister. The inflator and gas
canister are sealed to the airbag cushion so that all
of the released inert gas is directed into the airbag
cushion, causing the cushion to inflate. As the cush-
ion inflates, the passenger airbag door will bend back
the instrument panel top pad at the predetermined
hinge line, then fold back over the top of the instru-
ment panel and out of the way. Following an airbag
deployment, the airbag cushion quickly deflates by
venting the inert gas through vent holes within the
fabric used to construct the sides of the airbag cush-
ion.
Fig. 31 Passenger Airbag Door
1 - BEZEL
2-TOPPAD
3 - PASSENGER AIRBAG DOOR
4 - GLOVE BOX DOOR
8O - 30 RESTRAINTSWJ
NOTE: Vehicles equipped with a three-point center
seat belt have the center seat belt lower anchor
secured to the right buckle anchor plate with a
screw instead of the center lap belt. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR CENTER SEAT
BELT & RETRACTOR - INSTALLATION).
(3) Fold the rear seat cushion back into the seat-
ing position.
SEAT BELT SWITCH
DESCRIPTION
The seat belt switch for this model is actually a
Hall Effect-type sensor. This sensor consists of a
fixed-position, Hall Effect Integrated Circuit (IC) chip
and a small permanent magnet that are integral to
each front seat belt buckle. The front seat belt buck-
les are each located on a stamped steel stanchion
within a molded plastic scabbard and secured with a
screw to the floor panel transmission tunnel on the
inboard side of each front seat cushion (Fig. 40). Theseat belt switches are connected to the vehicle elec-
trical system through a two-lead pigtail wire and
connector on the seat belt buckle-half, which is con-
nected to a wire harness connector and take out of
the body wire harness on vehicles with manual seat
adjusters, or to a connector and take out of the power
seat wire harness on vehicles with power seat adjust-
ers. A radio noise suppression capacitor is connected
in parallel with the IC where the two pigtail wire
leads connect to the IC pins.
The seat belt switch cannot be adjusted or repaired
and, if faulty or damaged, the entire seat belt buckle-
half unit must be replaced.
OPERATION
The seat belt switches are designed to provide a
status signal to the seat belt switch sense inputs of
the Airbag Control Module (ACM) indicating whether
the front seat belts are fastened. The ACM uses the
seat belt switch inputs as a factor in determining
what level of force with which it should deploy the
multistage driver and passenger airbags. In addition,
the ACM sends electronic messages to the ElectroMe-
chanical Instrument Cluster (EMIC) to control the
seat belt indicator based upon the status of the
driver side front seat belt switch. A spring-loaded
slide with a small window-like opening is integral to
the buckle latch mechanism. When a seat belt tip-
half is inserted and latched into the seat belt buckle,
the slide is pushed downward and the window of the
slide exposes the Hall Effect Integrated Circuit (IC)
chip within the buckle to the field of the permanent
magnet, which induces a current within the chip.
The chip provides this induced current as an output
to the ACM, which monitors the current to determine
the status of the front seat belts. When the seat belt
is unbuckled, the spring-loaded slide moves upward
and shields the IC from the field of the permanent
magnet, causing the output current from the seat
belt switch to be reduced.
The seat belt switch receives a supply current from
the ACM, and the ACM senses the status of the front
seat belts through its pigtail wire connection to the
airbag overlay wire harness. The ACM monitors the
condition of the seat belt switch circuits and will illu-
minate the airbag indicator in the EMIC then store a
Diagnostic Trouble Code (DTC) for any fault that is
detected in either seat belt switch circuit. For proper
diagnosis of the seat belt switches, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
Fig. 40 Front Seat Belt Buckle
1 - SEAT BELT BUCKLE
2 - SEAT BELT SWITCH PIGTAIL WIRE
3 - SCREW
WJRESTRAINTS 8O - 37
REAR SEAT BELT BUCKLE (Continued)