2002 JEEP GRAND CHEROKEE Hose

CONTROL/CENTRAL TIMER MODULE -
DESCRIPTION).
²Combination Flasher (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - EXTERIOR/COMBINA-
TION FLASHER - DESCRIPTION).
²Door Ajar Switch (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - INTERIOR/DOOR AJAR
SWITCH - DESCRIPTION - DOOR AJAR SWITCH).
²Driver Cylinder Lock Switch (Refer to 8 - ELEC-
TRICAL/POWER LOCKS/DOOR CYLINDER LOCK/
UNLOCK SWITCH - DESCRIPTION).
²Hood Ajar Switch(Refer to 8 - ELECTRICAL/VE-
HICLE THEFT SECURITY/HOOD AJAR SWITCH -
DESCRIPTION).
²Horn Relay (Refer to 8 - ELECTRICAL/HORN/
HORN RELAY - DESCRIPTION).
²Liftgate Ajar Switch (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - INTERIOR/DOOR AJAR
SWITCH - DESCRIPTION - LIFTGATE AJAR
SWITCH).
²Liftgate Flip-Up Glass Ajar Switch(Refer to 8 -
ELECTRICAL/LAMPS/LIGHTING - INTERIOR/
DOOR AJAR SWITCH - DESCRIPTION - LIFTGATE
FLIP-UP GLASS AJAR SWITCH).
²Low Beam Headlamp Relay
²VTSS Indicator (Refer to 8 - ELECTRICAL/VE-
HICLE THEFT SECURITY/VTSS INDICATOR -
DESCRIPTION).
Certain functions and features of the VTSS rely
upon resources shared with or controlled by other
modules in the vehicle over the Programmable Com-
munications Interface (PCI) data bus network. The
other modules that may affect VTSS operation are:
²Driver Door Module (Refer to 8 - ELECTRICAL/
ELECTRONIC CONTROL MODULES/DOOR MOD-
ULE - DESCRIPTION).
²Passenger Door Module (Refer to 8 - ELECTRI-
CAL/ELECTRONIC CONTROL MODULES/DOOR
MODULE - DESCRIPTION).
DESCRIPTION - SENTRY KEY IMMOBILIZER
SYSTEM
Vehicles equipped with the Sentry Key Immobilizer
System (SKIS) can be identified by the presence of
an amber SKIS indicator in the instrument cluster
that will illuminate for about three seconds each
time the ignition switch is turned to the On position,
or by a gray molded rubber cap on the head of the
ignition key. Models not equipped with SKIS still
have a SKIS indicator in the cluster, but it will not
illuminate. Also, models not equipped with the SKIS
have a black molded rubber cap on the head of the
ignition key.
The SKIS includes the following major components,
which are described in further detail elsewhere in
this service manual:²Powertrain Control Module
²Sentry Key Immobilizer Module
²Sentry Key Transponder
²SKIS Indicator
Except for the Sentry Key transponders, which rely
upon Radio Frequency (RF) communication, hard
wired circuitry connects the SKIS components to the
electrical system of the vehicle.Refer to the appropri-
ate wiring information.
OPERATION
OPERATION - VEHICLE THEFT SECURITY
SYSTEM
The Vehicle Theft Security System (VTSS) is
divided into two basic subsystems: Vehicle Theft
Alarm (VTA) and Sentry Key Immobilizer System
(SKIS). The following are paragraphs that briefly
describe the operation of each of those two sub-
systems.
A Body Control Module (BCM) is used to control
and integrate many of the functions and features
included in the Vehicle Theft Security System
(VTSS). In the VTSS, the BCM receives inputs indi-
cating the status of the door ajar switches, the driver
cylinder lock switch, the ignition switch, the liftgate
ajar switches, the liftgate flip-up glass ajar switch,
the power lock switches and, in vehicles so equipped,
the hood ajar switch. The programming in the BCM
allows it to process the information from all of these
inputs and send control outputs to energize or de-en-
ergize the combination flasher, the horn relay (except
vehicles with the premium version of the VTA), and
the VTSS indicator. In addition, in vehicles built for
certain markets where premium versions of the VTA
is required, the BCM also exchanges messages with
the Intrusion Transceiver Module (ITM) over the Pro-
grammable Communications Interface (PCI) data
buss network to provide the features found in this
version of the VTA. The control of these inputs and
outputs are what constitute all of the features of the
VTSS. Following is information on the operation of
each of the VTSS features.
ENABLING
The BCM must have the VTSS function enabled in
order for the VTSS to perform as designed. The logic
in the BCM keeps its VTSS function dormant until it
is enabled using a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
PRE-ARMING
The VTA has a pre-arming sequence. Pre-arming
occurs when a door, the tailgate, or the flip-up glass
is open when the vehicle is locked using a power lock
8Q - 2 VEHICLE THEFT SECURITYWJ
VEHICLE THEFT SECURITY (Continued)

tion feature of the ITM can be disabled by depressing
the ªLockº button on the RKE transmitter three
times or cycling the key in the driver door cylinder
from the center to lock position within fifteen seconds
during VTA arming, while the security indicator is
still flashing rapidly. The VTA provides a single short
siren ªchirpº as an audible conformation that the
motion detect disable request has been received. The
ITM must be electronically enabled in order for the
intrusion alarm to perform as designed. The intru-
sion alarm function of the ITM is enabled on vehicles
equipped with this option at the factory, but a service
replacement ITM must be configured and enabled by
the dealer using the DRBIIItscan tool. Refer to the
appropriate diagnostic information.
OPERATION - SENTRY KEY IMMOBILIZER
SYSTEM
The Sentry Key Immobilizer System (SKIS) is
designed to provide passive protection against unau-
thorized vehicle use by disabling the engine after
about two seconds of running, whenever any method
other than a valid Sentry Key is used to start the
vehicle. The SKIS is considered a passive protection
system because it is always active when the ignition
system is energized and does not require any cus-
tomer intervention. The SKIS uses Radio Frequency
(RF) communication to obtain confirmation that the
key in the ignition switch is a valid key for operating
the vehicle. The microprocessor-based SKIS hard-
ware and software also uses messages to communi-
cate with other modules in the vehicle over the
Programmable Communications Interface (PCI) data
bus. (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/COMMUNICATION - OPERA-
TION).
Pre-programmed Sentry Key transponders are pro-
vided with the vehicle from the factory. Each Sentry
Key Immobilizer Module (SKIM) will recognize a
maximum of eight Sentry Keys. If the customer
would like additional keys other than those provided
with the vehicle, they may be purchased from any
authorized dealer. These additional keys must be pro-
grammed to the SKIM in the vehicle in order for the
system to recognize them as valid keys. This can be
done by the dealer using a DRBIIItscan tool or, if
Customer Learn programming is an available SKIS
feature in the market where the vehicle was pur-
chased, the customer can program the additional
keys, as long as at least two valid Sentry Keys are
already available. (Refer to 8 - ELECTRICAL/VEHI-
CLE THEFT SECURITY - STANDARD PROCE-
DURE - TRANSPONDER PROGRAMMING).
The SKIS performs a self-test each time the igni-
tion switch is turned to the On position, and will
store fault information in the form of DiagnosticTrouble Codes (DTC's) if a system malfunction is
detected. Refer to the appropriate diagnostic informa-
tion.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - VEHICLE THEFT
SECURITY SYSTEM
The VTSS-related hard wired inputs to and out-
puts from the Body Control Module (BCM), the
Driver Door Module (DDM), or the Passenger Door
Module (PDM) may be diagnosed and tested using
conventional diagnostic tools and procedures. Refer
to the appropriate wiring information.
However, conventional diagnostic methods may not
prove conclusive in the diagnosis of the BCM, the
DDM, the PDM, or the Programmable Communica-
tions Interface (PCI) data bus network. In order to
obtain conclusive testing of the VTSS, the BCM, the
DDM, the PDM, and the PCI data bus network must
also be checked. The most reliable, efficient, and
accurate means to diagnose the VTSS requires the
use of a DRBIIItscan tool and the appropriate diag-
nostic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
8Q - 4 VEHICLE THEFT SECURITYWJ
VEHICLE THEFT SECURITY (Continued)

factory. The Sentry Key Immobilizer Module (SKIM)
can be programmed to recognize up to a total of eight
Sentry Keys. When programming a blank Sentry Key
transponder, the key must first be cut to match the
ignition switch lock cylinde for which it will be used.
Once the additional key has been cut, the SKIM
must be programmed to recognize it as a valid key.
There are two possible methods to program the
SKIM to recognize a new or additional valid key, the
Secured Access Method and the Customer Learn
Method. Following are the details of these two pro-
gramming methods.
SECURED ACCESS METHOD
The Secured Access method applies to all vehicles.
This method requires the use of a DRBIIItscan tool.
This method will also require that you have access to
the unique four-digit PIN code that was assigned to
the original SKIM. The PIN codemustbe used to
enter the Secured Access Mode in the SKIM. This
PIN number may be obtained from the vehicle owner,
from the original vehicle invoice, or from the
DaimlerChrysler Customer Center. Refer to the
appropriate diagnostic information for the proper
Secured Access method programming procedures.
CUSTOMER LEARN METHOD
The Customer Learn feature is only available on
domestic vehicles, or those vehicles which have a
U.S. country code designator. This programming
method also requires access to at least two valid Sen-
try Keys. If two valid Sentry Keys are not available,
or if the vehicle does not have a U.S. country code
designator, the Secured Access Methodmustbe used
to program new or additional valid keys to the SKIM.
The Customer Learn programming method proce-
dures are as follows:
(1) Obtain the blank Sentry Key(s) that are to be
programmed as valid keys for the vehicle. Cut the
blank key(s) to match the ignition switch lock cylin-
der mechanical key codes.
(2) Insert one of the two valid Sentry Keys into the
ignition switch and turn the ignition switch to the
On position.
(3) After the ignition switch has been in the On
position for longer than three seconds, but no more
than fifteen seconds, cycle the ignition switch back to
the Off position. Replace the first valid Sentry Key in
the ignition switch lock cylinder with the second
valid Sentry Key and turn the ignition switch back to
the On position. The second valid Sentry Key must
be inserted in the lock cylinder within fifteen seconds
of removing the first valid key.
(4) About ten seconds after the completion of Step
3, the SKIS indicator in the instrument cluster will
start to flash and a single audible chime tone willsound to indicate that the system has entered the
Customer Learn programming mode.
(5) Within sixty seconds of entering the Customer
Learn programming mode, turn the ignition switch to
the Off position, replace the valid Sentry Key with a
blank Sentry Key transponder, and turn the ignition
switch back to the On position.
(6) About ten seconds after the completion of Step
5, a single audible chime tone will sound and the
SKIS indicator will stop flashing, stay on solid for
three seconds, then turn off to indicate that the
blank Sentry Key has been successfully programmed.
The SKIS will immediately exit the Customer Learn
programming mode and the vehicle may now be
started using the newly programmed valid Sentry
Key.
Each of these steps must be repeated and com-
pleted in their entirety for each additional Sentry
Key that is to be programmed. If the above steps are
not completed in the given sequence, or within the
allotted time, the SKIS will exit the Customer Learn
programming mode and the programming will be
unsuccessful. The SKIS will also automatically exit
the Customer Learn programming mode if it sees a
non-blank Sentry Key transponder when it should
see a blank, if it has already programmed eight (8)
valid Sentry Keys, or if the ignition switch is turned
to the Off position for more than about fifty seconds.
NOTE: If an attempt is made to start the vehicle
while in the Customer Learn mode (SKIS indicator
flashing), the SKIS will respond as though the vehi-
cle were being started with an invalid key. In other
words, the engine will stall after about two seconds
of operation. No faults will be set.
NOTE: Once a Sentry Key has been programmed as
a valid key to a vehicle, it cannot be programmed
as a valid key for use on any other vehicle.
DOOR CYLINDER LOCK
SWITCH
DESCRIPTION
Vehicles manufactured for North American mar-
kets that are equipped with the optional Vehicle
Theft Security System (VTSS) have a door cylinder
lock switch secured to the back of the key lock cylin-
der inside the drivers front door (Fig. 1). The door
cylinder lock switch is a resistor multiplexed momen-
tary switch that is hard wired in series between the
door lock switch ground and right or left cylinder
lock switch mux circuits of the Drivers Door Module
(DDM) through the front door wire harness. The door
WJVEHICLE THEFT SECURITY 8Q - 7
VEHICLE THEFT SECURITY (Continued)

WIPERS/WASHERS
TABLE OF CONTENTS
page page
FRONT WIPERS/WASHERS.................. 1REAR WIPERS/WASHERS.................. 33
FRONT WIPERS/WASHERS
TABLE OF CONTENTS
page page
FRONT WIPERS/WASHERS
DESCRIPTION..........................2
OPERATION............................4
DIAGNOSIS AND TESTING - FRONT WIPER &
WASHER SYSTEM.....................6
CLEANING - FRONT WIPER & WASHER
SYSTEM.............................8
INSPECTION - FRONT WIPER & WASHER
SYSTEM.............................8
FRONT CHECK VALVE
DESCRIPTION..........................9
OPERATION............................9
REMOVAL.............................9
INSTALLATION.........................10
FRONT WASHER HOSES/TUBES
DESCRIPTION.........................10
OPERATION...........................11
FRONT WASHER NOZZLE
DESCRIPTION.........................11
OPERATION...........................11
REMOVAL.............................11
INSTALLATION.........................11
FRONT WASHER PUMP/MOTOR
DESCRIPTION.........................12
OPERATION...........................12
REMOVAL.............................12
INSTALLATION.........................13
FRONT WIPER ARM
DESCRIPTION.........................13
OPERATION...........................13
REMOVAL.............................14
INSTALLATION.........................14
FRONT WIPER BLADE
DESCRIPTION.........................14
OPERATION...........................15
REMOVAL.............................15
INSTALLATION.........................15
FRONT WIPER MODULE
DESCRIPTION.........................16OPERATION...........................16
REMOVAL.............................17
INSTALLATION.........................17
RAIN SENSOR MODULE
DESCRIPTION.........................18
OPERATION...........................18
REMOVAL.............................19
INSTALLATION.........................19
RIGHT MULTI-FUNCTION SWITCH
DESCRIPTION.........................20
OPERATION...........................21
DIAGNOSIS AND TESTING - RIGHT MULTI-
FUNCTION SWITCH...................22
REMOVAL.............................24
INSTALLATION.........................24
WASHER FLUID LEVEL SWITCH
DESCRIPTION.........................25
OPERATION...........................25
REMOVAL.............................26
INSTALLATION.........................26
WASHER RESERVOIR
DESCRIPTION.........................27
OPERATION...........................27
REMOVAL.............................27
INSTALLATION.........................28
WIPER HIGH/LOW RELAY
DESCRIPTION.........................29
OPERATION...........................29
DIAGNOSIS AND TESTING - WIPER HIGH/
LOW RELAY.........................30
REMOVAL.............................30
INSTALLATION.........................30
WIPER ON/OFF RELAY
DESCRIPTION.........................31
OPERATION...........................31
DIAGNOSIS AND TESTING - WIPER ON/OFF
RELAY..............................32
REMOVAL.............................32
INSTALLATION.........................32
WJWIPERS/WASHERS 8R - 1

²Front Check Valve- The front washer system
check valve is integral to the wye fitting located in
the washer plumbing between the cowl plenum
washer hose and the front washer nozzles, and is
concealed beneath the cowl plenum cover/grille panel
at the base of the windshield.
²Front Washer Nozzle- Two fluidic front
washer nozzles are secured with integral snap fea-
tures to dedicated openings in the cowl plenum cover/
grille panel located near the base of the windshield.
²Front Washer Plumbing- The plumbing for
the front washer system consists of rubber hoses and
molded plastic fittings. The plumbing is routed along
the left side of the engine compartment from the
washer reservoir, and through the dash panel into
the cowl plenum to the front washer nozzle fittings
beneath the cowl plenum cover/grille panel.
²Front Washer Pump/Motor- The front washer
pump/motor unit is located in a dedicated hole on the
lower outboard side of the washer reservoir, behind
the inner fender liner ahead of the left front wheel.
The front washer pump is located ahead of and below
the rear washer pump.
²Front Wiper Arm- The two front wiper arms
are secured with nuts to the threaded studs on the
ends of the two wiper pivot shafts, which extend
through the cowl plenum cover/grille panel located
near the base of the windshield.
²Front Wiper Blade- The two front wiper
blades are secured to the two front wiper arms with
an integral latch, and are parked on the glass near
the bottom of the windshield when the front wiper
system is not in operation.
²Front Wiper Module- The front wiper pivot
shafts are the only visible components of the front
wiper module. The remainder of the module is con-
cealed within the cowl plenum beneath the cowl ple-
num cover/grille panel. The front wiper module
includes the module bracket, four rubber-isolated
wiper module mounts, the front wiper motor, the
wiper motor crank arm, the two wiper drive links,
and the two front wiper pivots.
²Rain Sensor Module- Models equipped with
the optional automatic wiper feature have a Rain
Sensor Module (RSM) located behind a trim cover on
a bracket bonded to the inside surface of the wind-
shield glass, just above the inside rear view mirror
mounting button.
²Right Multi-Function Switch- The right
(wiper) multi-function switch is secured to the right
side of the multi-function switch mounting housing
near the top of the steering column, just below the
steering wheel. Only the control stalk for the right
multi-function switch is visible, while the remainder
of the switch is concealed beneath the steering col-
umn shrouds. The right multi-function switch con-tains all of the switches and control circuitry for both
the front and rear wiper and washer systems.
²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole near the
center of the forward surface of the washer reservoir,
behind the left front wheel house splash shield.
²Washer Reservoir- The washer reservoir is
concealed between the left inner fender shield and
the left outer fender panel, behind the inner fender
liner and ahead of the left front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the left front corner
of the engine compartment.
²Wiper High-Low Relay- The wiper high-low
relay is an International Standards Organization
(ISO) micro relay located in the Power Distribution
Center (PDC) in the engine compartment near the
battery.
²Wiper On-Off Relay- The wiper on-off relay is
an International Standards Organization (ISO) micro
relay located in the Power Distribution Center (PDC)
in the engine compartment near the battery.
Hard wired circuitry connects the front wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the front wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES
The components of the front wiper and washer sys-
tem are designed to work in concert to provide the
following operating modes:
²Automatic Wiper- In models equipped with
the optional automatic wiper feature, the internal
circuitry of both the right (wiper) multi-function
switch, the rain sensor module, and the BCM work
in concert to provide an automatic wiper mode with
five sensitivity selections. The BCM tells the Rain
Sensor Module (RSM) when the automatic wiper
mode is selected and the manually selected sensitiv-
ity level, then the rain sensor module tells the BCM
each time enough water droplets have accumulated
within the wipe pattern on the windshield to require
front wiper operation. The BCM then automatically
WJFRONT WIPERS/WASHERS 8R - 3
FRONT WIPERS/WASHERS (Continued)

switch, check for battery voltage at the washer pump
switch sense circuit cavity of the instrument panel
wire harness connector (Connector C2) for the BCM.
If OK, use a DRBIIItscan tool to diagnose the BCM.
Refer to the appropriate diagnostic information. If
not OK, repair the open washer pump switch sense
circuit between the right (wiper) multi-function
switch and the BCM as required.
CLEANING - FRONT WIPER & WASHER
SYSTEM
WIPER SYSTEM
The squeegees of wiper blades exposed to the ele-
ments for a long time tend to lose their wiping effec-
tiveness. Periodic cleaning of the squeegees is
suggested to remove any deposits of salt or road film.
The wiper blades, arms, and windshield glass should
only be cleaned using a sponge or soft cloth and
windshield washer fluid, a mild detergent, or a non-
abrasive cleaner. If the wiper blades continue to
leave streaks, smears, hazing, or beading on the
glass after thorough cleaning of the squeegees and
the glass, the entire wiper blade assembly must be
replaced.
CAUTION: Protect the rubber squeegees of the
wiper blades from any petroleum-based cleaners,
solvents, or contaminants. These products can rap-
idly deteriorate the rubber squeegees.
WASHER SYSTEM
If the washer system is contaminated with foreign
material, drain the washer reservoir by removing the
front washer pump/motor from the reservoir. Clean
foreign material from the inside of the washer reser-
voir using clean washer fluid, a mild detergent, or a
non-abrasive cleaner. Flush foreign material from the
washer system plumbing by first disconnecting the
washer hoses from the washer nozzles, then running
the washer pump/motor to run clean washer fluid or
water through the system. Plugged or restricted
washer nozzles should be carefully back-flushed
using compressed air. If the washer nozzle obstruc-
tion cannot be cleared, replace the washer nozzle.
CAUTION: Never introduce petroleum-based clean-
ers, solvents, or contaminants into the washer sys-
tem. These products can rapidly deteriorate the
rubber seals and hoses of the washer system, as
well as the rubber squeegees of the wiper blades.
CAUTION: Never use compressed air to flush the
washer system plumbing. Compressed air pres-
sures are too great for the washer system plumbingcomponents and will result in further system dam-
age. Never use sharp instruments to clear a
plugged washer nozzle or damage to the nozzle ori-
fice and improper nozzle spray patterns will result.
INSPECTION - FRONT WIPER & WASHER
SYSTEM
WIPER SYSTEM
The front wiper blades and wiper arms should be
inspected periodically, not just when wiper perfor-
mance problems are experienced. This inspection
should include the following points:
(1) Inspect the wiper arms for any indications of
damage, or contamination. If the wiper arms are con-
taminated with any foreign material, clean them as
required. (Refer to 8 - ELECTRICAL/FRONT WIP-
ERS/WASHERS - CLEANING). If a wiper arm is
damaged or corrosion is evident, replace the wiper
arm with a new unit. Do not attempt to repair a
wiper arm that is damaged or corroded.
(2) Carefully lift the wiper blade off of the glass.
Note the action of the wiper arm hinge. The wiper
arm should pivot freely at the hinge, but with no lat-
eral looseness evident. If there is any binding evident
in the wiper arm hinge, or there is evident lateral
play in the wiper arm hinge, replace the wiper arm.
CAUTION: Do not allow the wiper arm to spring
back against the glass without the wiper blade in
place or the glass may be damaged.
(3) Once proper hinge action of the wiper arm is
confirmed, check the hinge for proper spring tension.
Remove the wiper blade from the wiper arm. Either
place a small postal scale between the blade end of
the wiper arm and the glass, or carefully lift the
blade end of the arm away from the glass using a
small fish scale. Compare the scale readings between
the right and left wiper arms. Replace a wiper arm if
it has comparatively lower spring tension, as evi-
denced by a lower scale reading.
(4) Inspect the wiper blades and squeegees for any
indications of damage, contamination, or rubber dete-
rioration (Fig. 2). If the wiper blades or squeegees
are contaminated with any foreign material, clean
them and the glass as required. (Refer to 8 - ELEC-
TRICAL/FRONT WIPERS/WASHERS - CLEANING).
After cleaning the wiper blade and the glass, if the
wiper blade still fails to clear the glass without
smearing, streaking, chattering, hazing, or beading,
replace the wiper blade. Also, if a wiper blade is
damaged or the squeegee rubber is damaged or dete-
riorated, replace the wiper blade with a new unit. Do
not attempt to repair a wiper blade that is damaged.
8R - 8 FRONT WIPERS/WASHERSWJ
FRONT WIPERS/WASHERS (Continued)

WASHER SYSTEM
The washer system components should be
inspected periodically, not just when washer perfor-
mance problems are experienced. This inspection
should include the following points:
(1) Check for ice or other foreign material in the
washer reservoir. If contaminated, clean and flush
the washer system. (Refer to 8 - ELECTRICAL/
FRONT WIPERS/WASHERS - CLEANING).
(2) Inspect the washer plumbing for pinched, leak-
ing, deteriorated, or incorrectly routed hoses and
damaged or disconnected hose fittings. Replace dam-
aged or deteriorated hoses and hose fittings. Leaking
washer hoses can sometimes be repaired by cutting
the hose at the leak and splicing it back together
using an in-line connector fitting. Similarly, sections
of deteriorated hose can be cut out and replaced by
splicing in new sections of hose using in-line connec-
tor fittings. Whenever routing a washer hose or a
wire harness containing a washer hose, it must be
routed away from hot, sharp, or moving parts. Also,
sharp bends that might pinch the washer hose must
be avoided.
FRONT CHECK VALVE
DESCRIPTION
A front washer system check valve is standard
equipment on this model. The front check valve is
integral to the front washer nozzle plumbing wye fit-
ting located in the cowl plenum beneath the cowl ple-
num cover/grille panel near the base of the
windshield. The check valve consists of a molded
plastic body with a round center section. Three
barbed hose nipples are formed in a wye configura-
tion on the outside circumference of the center sec-
tion of the valve body. Within the check valve body, a
small check valve operated by a small coiled spring
restricts flow through the unit until the valve is
unseated by a predetermined inlet fluid pressure.
The front check valve cannot be adjusted or repaired
and, if faulty or damaged, it must be replaced.
OPERATION
The front check valve provides more than one func-
tion in this application. It serves as a wye connector
fitting between the cowl grille panel and washer noz-
zle sections of the front washer supply hose. It also
prevents washer fluid from draining out of the front
washer supply hoses back to the washer reservoir.
This drain-back would result in a lengthy delay from
when the front washer switch is actuated until
washer fluid was dispensed through the front washer
nozzles, because the front washer pump would have
to refill the front washer plumbing from the reservoir
to the nozzles. Finally, the front check valve prevents
washer fluid from siphoning through the front
washer nozzles after the front washer system is
turned Off. When the front washer pump pressurizes
and pumps washer fluid from the reservoir through
the front washer plumbing, the fluid pressure over-
rides the spring pressure applied to the check valve
and unseats the valve, allowing washer fluid to flow
toward the front washer nozzles. When the front
washer pump stops operating, spring pressure seats
the check valve and fluid flow in either direction
within the front washer plumbing is prevented.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the wiper arms from the wiper pivots.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS/FRONT WIPER ARMS - REMOVAL).
(3) Open the hood and pull the hood to plenum
seal off of the forward flanges of the cowl grille cover
and the plenum panel.
Fig. 2 Wiper Blade Inspection
1 - WORN OR UNEVEN EDGES
2 - ROAD FILM OR FOREIGN MATERIAL DEPOSITS
3 - HARD, BRITTLE, OR CRACKED
4 - DEFORMED OR FATIGUED
5 - SPLIT
6 - DAMAGED SUPPORT COMPONENTS
WJFRONT WIPERS/WASHERS 8R - 9
FRONT WIPERS/WASHERS (Continued)

(4) Remove the six plastic nuts (2 short and 4
long) that secure the cowl grille cover to the studs on
the cowl top panel near the base of the windshield
(Fig. 3).
(5) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(6) Disconnect the engine compartment washer
hose from the cowl grille cover washer hose at the
plastic elbow connector.
(7) Remove the cowl grille cover from the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield.
(8) From the underside of the cowl grille cover, dis-
connect the washer hoses from the three barbed nip-
ples of the wye fitting/check valve unit.
(9) Remove the wye fitting/check valve unit from
the underside of the cowl grille cover.
INSTALLATION
(1) Position the wye fitting/check valve unit to the
underside of the cowl grille cover.
(2) From the underside of the cowl grille cover,
reconnect the three washer hoses to the barbed nip-
ples of the wye fitting/check valve unit.
(3) Reinstall the washer hoses for the front washer
nozzles into their routing clips on the underside of
the cowl grille cover.
(4) Position the cowl grille cover onto the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield
(Fig. 3).(5) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(6) Reconnect the cowl grille cover washer hose to
the engine compartment washer hose at the elbow
connector.
(7) Install the six plastic nuts that secure the cowl
grille cover to the studs on the cowl top panel near
the base of the windshield. These nuts are to be
installed by pushing them onto the studs in the fol-
lowing sequence:
(a) First, install the short nuts to the third stud
from the right, then the second stud from the left.
(b) Next, install the long nuts to the right out-
board stud, then the left outboard stud.
(c) Finally, install the two remaining long nuts
to the third stud from the left, then the second
stud from the right.
(8) Starting at the ends and working toward the
center, push the hood to plenum seal onto the for-
ward flanges of the cowl grille cover and the plenum
panel.
(9) Reinstall the wiper arms onto the wiper pivots.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS/FRONT WIPER ARMS - INSTALLATION).
(10) Reconnect the battery negative cable.
FRONT WASHER HOSES/
TUBES
DESCRIPTION
The front washer plumbing consists of a small
diameter rubber hose that is routed from the barbed
outlet nipple of the front washer pump/motor on the
washer reservoir along the filler neck into the engine
compartment. In the engine compartment, a molded
plastic in-line fitting with barbed nipples joins the
washer hose to another section of hose that is routed
near the left headlamp and dash wire harness to the
cowl plenum area. The engine compartment washer
hose passes from the engine compartment into the
cowl plenum area through a dedicated hole with a
rubber grommet near the left end of the cowl plenum
panel. A molded plastic elbow fitting with barbed nip-
ples joins the engine compartment hose to the cowl
grille cover hose. The cowl grille cover washer hose is
routed through routing clips on the underside of the
cowl grille cover to a molded plastic wye fitting with
barbed nipples and an integral check valve. The cowl
grille cover hose is connected to one nipple on the
wye fitting and the two washer nozzle hoses are con-
nected to the other two wye fitting nipples. The
washer nozzle hoses are routed along the underside
of the cowl grille cover to the two washer nozzles.
Fig. 3 Cowl Grille Cover Remove/Install
1 - WASHER HOSE CONNECTION
2 - STUDS (6)
3 - COWL GRILLE COVER
4 - PLASTIC NUT (6)
8R - 10 FRONT WIPERS/WASHERSWJ
FRONT CHECK VALVE (Continued)