6- 4 DO-IT-YOURSELF MAINTENANCE
1. Engine oil filler cap
2. Brake booster
3. Brake fluid reservoir
4. Clutch fluid reservoir
(Vehicle with Manual T/A) 5. Under hood junction box
6. Windshield washer fluid reservoir
7. Power steering fluid reservoir
8. Engine oil level dipstick
9. Radiator cap
10.Auto transaxle fluid level dipstick
(Vehicle with Auto T/A)
11.Filter element
12.Coolant reservoir cap
13.Battery HXGV625
G010B01L-GAT
ENGINE COMPARTMENT (2.5 V6)
53
678910 1112
124
13
CAUTION:
When inspecting or servicing the engine, you should handle tools and other heavy objects carefullyso that the plastic cover of the engine is not damaged.!
DO-IT-YOURSELF MAINTENANCE 6- 5
G020A02A-AAT
GENERAL CHECKS Engine Compartment
The following should be checked regu- larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level and con- dition
o Battery condition
o Air filter condition G020C01A-AAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT
Vehicle Exterior
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torgue
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire)
DO-IT-YOURSELF MAINTENANCE 6- 21
G190A01A-GAT
CHECKING DRIVE BELTS
Drive belts should be checked peri-
odically for proper tension and ad- justed if necessary. At the same time, belts should be examined for cracks,wear, fraying or other evidence of deterioration and replaced if neces- sary.
Belt routing should also be checked
to be sure there is no interferencebetween the belts and other parts ofthe engine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminateslack resulting from initial stretching after use.
G180A01A-GAT
CHECKING BRAKE PEDAL CLEARANCE
G180A01L
75 mm (2.95 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490 N (50 Kg, 110 lbs). The brakepedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floormat.If the brake pedal clearance is notwithin the limits specified in the illus-tration, have it inspected by your Hyundai dealer and adjusted or re- paired if necessary. G140D01L
2.5L
3.0L/3.5L
Power steering pump
Crank shaft pulley A/C pulley
Crank shaft apulley
A/C pulley
Power steering pulley
Generator
G200A01Y-GAT
CHECKING AND REPLACING FUSES Replacing a Fusible Link
A fusible link will melt if the electrical circuits from the battery are ever over- loaded, thus preventing damage tothe entire wiring harness. (This could be caused by a short in the system drawing too much current.) If thisever happens, have a Hyundai dealer determine the cause, repair the sys- tem and replace the fusible link. Thefusible links are located in a under hood junction box for easy inspec- tion. G200A01L
Melted
Good
DO-IT-YOURSELF MAINTENANCE 6- 23
Good
G200B02L
Burned out G210A01A-AAT
CHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working with batteries, care-
fully observe the following pre- cautions to avoid serious injuries.
The fluid in the battery contains a
strong solution of sulfuric acid, whichis poisonous and highly corrosive. Be careful not to spill it on yourself or thecar. If you do spill battery fluid on yourself, immediately do the follow- ing:
o If battery fluid is on your skin, flush the affected areas with water for at least 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse
out your eyes with water and getmedical assistance as soon as possible. While you are being driven to get medical assistance, continueto rinse your eyes by using a sponge or soft cloth saturated with water.
CAUTION:
A burned-out fuse indicates that
there is a problem in the electricalcircuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is seriousand should be referred to a Hyundai dealer for diagnosis and repair. Never replace a fuse withanything except a fuse with the same or a lower amperage rating. A higher capacity fuse could causedamage and create a fire hazard.
NOTE: See page 6-34 for the junction box
descriptions. o If you swallow battery fluid, drink a
large quantity of water or milk fol- lowed by milk of magnesia, eat araw egg or drink vegetable oil. Get medical assistance as soon as pos- sible.
While batteries are being charged(either by a battery charger or by the vehicle's generator), they produce explosive gases. Always observethese warnings to prevent injuries from occurring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.
G210B01A-AAT
Checking the Battery
Keep the battery clean. Any evidence of corrosion around the battery posts or terminals should be removed using a solution of household baking sodaand warm water. After the battery terminals are dry, cover them with a light coating of grease.
!
!
9- 2 VEHICLE SPECIFICATIONS
3.0 V6
J010A02L-GAT MEASUREMENT
4,875 (191.8) 1,800 (70.86)
1,420 (55.9)
2,750 (108.2) 1,540 (60.6)
1,530 (60.23)
Overall lengthOverall widthOverall height Wheel base Wheel tread
Front
Rear
Type Wheel free play Rack strokeOil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.) 146 mm (5.74 in.) Vane type
J060A01L-GAT FUEL SYSTEM
J020A01L-GAT POWER STEERING
Fuel tank capacity 70 liter J030A03L-GAT TIRE
205/65 R15 94V 205/60 R16 96V
StandardOption
J050A01L-GAT BRAKE
Dual hydraulic with brake booster Ventilated discSolid disc Cable operated on rear wheel
Type Front brake typeRear brake type Parking brake
Item Battery
Alternator 120A (13.5V)
2.5 V6
110A (13.5V)
J040A02L-GAT ELECTRICAL
MF 68AH (MF)
3.5 V6
mm (in.)
10- 2 INDEX
A Accessory Box .......................................................... 1-68
Air Bag .......................................................... 1-31 ~ 1-38
Air Cleaner Fil ter ....................................................... 6-11
Air Conditioning
Care ....................................................................... 6-17
Operation ..................................................... 1-83, 6-17
Switch ..................................................................... 1-82
Antenna ..................................................... 1-115 ~ 1-116
Ashtray ...................................................................... 1-56 Audio Remote Control Switch ................................... 1-75
Automatic Heating and Cooling Control System
................................................................... 1-84 ~ 1-89
B
Battery ............................................................. 2-16, 6-23Bi-Level Heating ........................................................ 1-80
Brake Anti-lock brake system .......................................... 2-11Checking the brakes .............................................. 6-15
Fluid ....................................................................... 6-15
Pedal clearance ..................................................... 6-21
Pedal freepl ay ........................................................ 6-20
Practices .................................................... 2-13 ~ 2-14
Breaking-In your New Hyundai ................................... 1-3
Bulbs wattage ........................................................... 6-33 C Care of Cassette Tapes
........................... 1-114 ~ 1-115
Cassette Tape Player Operation (H940B, H940A) ........................................... 1-96 ~1-97, 1-104 ~ 1-105
Catalytic Converter ..................................................... 7-3
CD Auto changer ...................................................... 1-69
CD Auto changer (H940B, H940A)
....................................... 1-98 ~ 1-100, 1-109 ~ 1-111
Child-Protector Rear Door Lock ................................. 1-7
Child Restraint S ystem ................................. 1-23 ~ 1-29
Cigarette Lighter ....................................................... 1-55
Clock ......................................................................... 1-53
Clutch
Checking fluid ........................................................ 6-16
Pedal freepl ay ........................................................ 6-20
Combination Light Headlight flasher .................................................... 1-50
Headlight swi tch ..................................................... 1-48
High-beam swi tch .................................................. 1-49
Lane change si gnal ................................................ 1-48
Turn signal oper ation............................................. 1-48
Compact Disc Player Operation (H940A) . 1-106 ~ 1-108 Cooling Fans ............................................................. 6-24
Corrosion protection Cleaning the interior ....................................... 4-5 ~ 4-6
Protecting your Hyundai from corrosion ........ 4-1 ~ 4-6Washing and waxing ...................................... 4-3 ~ 4-5
Cruise Control ............................................... 1-72 ~ 1-74