DO-IT-YOURSELF MAINTENANCE 6- 5
G010C01TB-GAT ENGINE COMPARTMENT (DIESEL)
HTB159
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Fuel filter 4. Brake fluid and clutch fluid reser-
voir
5. Air filter element
6. Relay box 7. Power steering fluid reservoir
8. Engine oil level dipstick
9. Radiator cap
10. Engine coolant reservoir
11. Battery
12
3
45 6
78 910
11 CAUTION:
When inspecting or servicing the engine,you should handle tools and other heavy objects carefully sothat the plastic rocker cover of the engine is not damaged.
!
6- 6 DO-IT-YOURSELF MAINTENANCE
G020A01A-AAT GENERAL CHECKS Engine Compartment The following should be checked regu-larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo-
nents)
o Power steering fluid level
o Battery condition G020C01A-AAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torgue
o Air filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire)
6- 26 DO-IT-YOURSELF MAINTENANCE
Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminateslack resulting from initial stretching after use. G200A01A-AAT CHECKING AND REPLACING FUSESReplacing a Fusible Link
G200A01L
Melted
Good
G190B01TB-GAT CHECKING DRIVE BELTS (Diesel)
A/C comp.
Auto tensioner Pulley
G190B01TB
AlternatorPower steering pump
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. A fusible link will melt if the electricalcircuits from the battery are ever over-loaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the system draw-ing too much current.) If this ever happens, have a Hyundai dealer de- termine the cause, repair the systemand replace the fusible link. The fusible links are located in a fuse box for easy inspection.
6- 28 DO-IT-YOURSELF MAINTENANCE
sory you can temporarily get along without (the radio or cigarette light- er, for example). Always rememberto replace the borrowed fuse. CAUTION:
A burned-out fuse indicates thatthere is a problem in the electricalcircuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is seriousand should be referred to a Hyun- dai dealer for diagnosis and repair. Never replace a fuse with anythingexcept a fuse with the same or a lower amperage rating. A higher capacity fuse could cause damageand create a fire hazard. NOTE: See page 6-38 for the fuse panel descriptions.
! G210A01A-AAT CHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working with batteries, carefully ob-serve the following precautions to avoid serious injuries. HTB165
The fluid in the battery contains astrong solution of sulfuric acid, which is poisonous and highly corrosive. Becareful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:
!G200B02L
DO-IT-YOURSELF MAINTENANCE 6- 29
o If battery fluid is on your skin, flush
the affected areas with water for at least 15 minutes and then seekmedical assistance.
o If battery fluid is in your eyes, rinse
out your eyes with water and getmedical assistance as soon as pos- sible. While you are being driven to get medical assistance, continue torinse your eyes by using a sponge or soft cloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk fol-lowed by milk of magnesia, eat a raw egg or drink vegetable oil. Getmedical assistance as soon as pos- sible.
While batteries are being charged (ei-ther by a battery charger or by the vehicle's alternator), they produce ex-plosive gases. Always observe these warnings to prevent injuries from oc- curring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area. G220B01A-AAT Checking Engine Cooling Fan The engine coolant fan should come on automatically if the engine coolanttemperature is high. G220C01TB-AAT Checking Condenser Cooling Fan When the air conditioning is in opera- tion, the condenser cooling fan comes on automatically to be controlled by ECU.
G210B01A-AAT Checking the Battery Keep the battery clean. Any evidence of corrosion around the battery postsor terminals should be removed using a solution of household baking soda and warm water. After the battery ter-minals are dry, cover them with a light coating of grease. G220A01A-AAT CHECKING ELECTRIC COOL- ING FANS
WARNING:
The cooling fan is controlled by engine coolant temperature andmay sometimes operate even when the engine is not running. Use ex- treme caution when working nearthe blades of the coolant fan, so that you are not injured by a rotat- ing fan blade. As the engine cool-ant temperature decreases the fan will automatically shut off. This is a normal condition.
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9- 2 VEHICLE SPECIFICATIONS
1.3 L
1.6 L
Type Wheel free playRack stroke Oil pump type 3,810 (150) 1,665(65.6) 1,495(58.9) 1,490(58.7)2,455(96.7) 1,450(57.1) 1,440(56.7)
Overall lengthOverall width Overall height (unladen)Wheel base Wheel tread J030A02TB-GAT TIRE1.1 L
13.5V,70A
Dual hydraulic with brake booster Ventilated disc DrumCable
J010A01TB-GAT MEASUREMENT
J060A01TB-GAT FUEL SYSTEM
Rack and pinion 0 ~ 30 mm (0 ~ 1.18 in.) 132 mm (5.20 in.)140 mm (5.5 in.) Vane type
155/80R13, 165/65R14 175/65R14, 185/55R15
StandardOption
Front Rear
mm (in.)
J020A01TB-GAT POWER STEERING
Fuel tank Capacity Liter
45 Imp.gal
9.9
J040A03TB-GAT ELECTRICAL
Item Battery Alternator
J050A01FC-GAT BRAKE Type Front brake typeRear brake type Parking brake
J035A01TB-GAT SPARE TIRE
T105/70D14(Temporary) Full size
Standard Option
DIESEL
1.5 L
60AH
12V, 90AGASOLINE
GEN EC
Manual Power 13.5V, 90A
45AH, 55AH
10- 2 INDEX
A Air Bag ...................................................................... 1-34
Air Cleaner Filter ....................................................... 6-17
Air Conditioning
Care ....................................................................... 6-22
Operation ............................................................... 1-82
Switch ..................................................................... 1-81
Air filter ............................................................ 1-83, 6-23
Antenna ................................................................... 1-107
Ashtray ...................................................................... 1-58
Auto Fuel cut Switch................................................ 1-73
B
Battery ............................................................. 2-16, 6-28 Brake Anti-lock system ..................................................... 2-13
Checking the brakes .............................................. 6-21
Fluid ....................................................................... 6-21
Pedal clearance ..................................................... 6-25
Pedal freepl ay ........................................................ 6-25
Practices ................................................................ 2-12
Breaking-In your New Hyundai ................................... 1-3
Bulbs Repl acement ................................................... 6-32
Bulbs wattage ........................................................... 6-37C
Care of Cassette Tapes ....................
..................... 1-106
Cargo area cover ...................................................... 1-70
Cassette Tape Player Operation (K220, K240, H280)
............................................................ 1-89, 1-94, 1-99
Catalytic Converter ..................................................... 7-3
Child-Protector Rear Door Lock ................................. 1-8
Child Restraint System............................................. 1-26
Cigarette Lighter ....................................................... 1-58
Clock ......................................................................... 1-58
Clutch Pedal freepl ay ........................................................ 6-24
Combination Ligh Headlight flasher .................................................... 1-54
Headlight swi tch ..................................................... 1-53
High-beam swi tch .................................................. 1-54
Lane change si gnal ................................................ 1-53
Turn signal oper ation............................................. 1-53
Compact Disc Player Operation (H 280) .................1-101
Console tray .............................................................. 1-59
Cooling Fans ............................................................. 6-29
Corrosion protection
Cleaning the interior ................................................. 4-5
Protecting your Hyundai from corrosion .................. 4-2
Washing and waxing ................................................ 4-3
FEATURES OF YOUR HYUNDAI 1- 9
HTB053
B070F01TB-EAT Keyless Entry System (Not all models) Locking doors
1. Close all doors.
2. Push the button on the transmitter.
3. At the same time all doors lock, the
turn signal light will blink once toindicate that the system is armed.
Unlocking doors
1. Push the button on the transmitter.
2. At the same time all doors unlock, the turn signal light will blink twice toindicate that the system is disarmed. B070E01TB-GAT Replacing the battery When the transmitter's battery begins to get weak, it may take several pusheson the button to lock or unlock thedoors, and the LED will not light. Re-place the battery as soon as possible. Battery type : CR1220 Replacement instructions:
1. Remove the screw with a (+) screw-
driver.
2. Separate the case with a (-) screw-
driver as shown in the illustration. 3. Remove four screws back side of the
built-in circuit. HTB054
HTB055
Battery
4. Remove the old battery from the case and note the polarity. Make sure the polarity of the new batteryis the same (+side facing up), theninsert it in the transmitter.