2002 Hyundai Atos oil filter

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Page 91 of 249

Hyundai Atos 2002 Owners Manual VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 2 ENGINE CONTROL SYSTEM MAINTENA

Page 93 of 249

Page 94 of 249

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-5
F060A01A-AAT
EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN- EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN-
TENANCE ITEMS
TENANCE ITEMS TENANCE ITEMS
TENANCE ITEMS
TENANCE ITEMS
F060M01A-AAToo
oo
o Engine oil and filter
Engine oil and filter Engine oil and filter
Engine oil and filter
Engine oil and filter
The engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi-tions, more frequent oil and filter changes arerequired.
F060B01A-AAToo
oo
o
Drive belts
Drive belts Drive belts
Drive belts
Drive belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil and replace ifnecessary. Drive belts should be checked pe-
riodically for proper tension and adjusted asnecessary.
F060C01A-GAToo
oo
o Fuel filter
Fuel filter Fuel filter
Fuel filter
Fuel filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections. F060D01A-GAT
oo
oo
o
Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec- Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec-
tions
tions tions
tions
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Replace anydamaged or leaking parts immediately. Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such as
clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060H01A-AAToo
oo
o
Air cleaner filter
Air cleaner filter Air cleaner filter
Air cleaner filter
Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
F060J01A-AAToo
oo
o
Spark plugs
Spark plugs Spark plugs
Spark plugs
Spark plugs
Make sure to install new spark plugs of the
correct heat range.
F060E01A-AAT
oo
oo
o
Timing belt
Timing belt Timing belt
Timing belt
Timing belt
Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-aged parts immediately.
F060G01A-AAToo
oo
o
Vapor hose and fuel filler cap
Vapor hose and fuel filler cap Vapor hose and fuel filler cap
Vapor hose and fuel filler cap
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in themaintenance schedule. Make sure that a newvapor hose or fuel filler cap is correctly re-placed.
F060F01A-AATo Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos- o Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos-
eses
eses
es
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-tle rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-ticular attention should be paid to examinethose hose surfaces nearest to high heat sourc-es, such as the exhaust manifold. F060N01X-GAT
oo
oo
o Valve clearances
Valve clearances Valve clearances
Valve clearances
Valve clearances
Incorrect valve clearance will not only result in
unsteady engine operation, but will also causeexcessive noise and reduced engine perfor-
mance. Inspect valve clearance and adjust asrequired while the engine is hot.
Valve-to-rocker arm clearance Intake valves ..... 0.2 mm (0.008 in.)Exhaust valves .... 0.25 mm (0.010 in.)

Page 98 of 249

Hyundai Atos 2002 Owners Manual DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GEN

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery Condition G020C01X-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning in cor-rectly, inspect it carefully and seek assistancefrom your Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B01A-GAT
Recommended Oil
Recommended Oil Recommended Oil
Recommended Oil
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040 104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus- SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
tained high speed vehicle operation.
tained high speed vehicle operation. tained high speed vehicle operation.
tained high speed vehicle operation.
tained high speed vehicle operation.
G020B01A-AAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
o Air filter condition

Page 100 of 249

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-4 G040A03X-GAT
CHANGING THE OIL AND FILTER
CHANGING THE OIL AND FILTER CHANGING THE OIL AND FILTER
CHANGING THE OIL AND FILTER
CHANGING THE OIL AND FILTER 3. Slide underneath the car and loosen the
drain plug by turning it counterclockwise with a wrench of the proper size. Be surethat a drain pan is in position to catch the oilas it drains out, then remove the drain plug.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Be very careful when draining the engine oil
Be very careful when draining the engine oil Be very careful when draining the engine oil
Be very careful when draining the engine oil
Be very careful when draining the engine oil
as it may be hot
as it may be hot as it may be hot
as it may be hot
as it may be hot enough to burn you!
enough to burn you! enough to burn you!
enough to burn you!
enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new washer andretighten by turning it clockwise. 6. First, remove the vehicle number plate. Un-
screw the tapping screws (4EA) and re-move the front bumper grille.
Oil filler cap
Oil filter
Drain plug
The engine oil and filter should be changed at
those intervals specified in the maintenance schedule in Section 5. If the car is being driven
in severe conditions, more frequent oil and filter
changes are required.
The procedure for changing the oil and filter is
as follows:
1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolanttemperature gauge moves above the lowest
mark. Turn the engine off and place the gearselector lever in "P" (automatic transaxle) orreverse gear (manual transaxle).
2. Open the hood and remove the engine oil filler cap.
G040A01X
G040A02X
SST (09263-02000)
5. Before removing the oil filter, prepare the special tool (oil filter wrench), extension bar and ratchet handle.
G040A03X
SST (09263-02000)
G040A04X
Extension bar
7. Using the special tool (09263-02000), re- move the oil filter through the bumper hole.

Page 101 of 249

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-5
G050A01A-AAT
CHECKING AND CHANGING THE EN-
CHECKING AND CHANGING THE EN- CHECKING AND CHANGING THE EN-
CHECKING AND CHANGING THE EN-
CHECKING AND CHANGING THE EN-
GINE COOLANT
GINE COOLANT GINE COOLANT
GINE COOLANT
GINE COOLANT
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Do not remove the radiator cap when the
Do not remove the radiator cap when the Do not remove the radiator cap when the
Do not remove the radiator cap when the
Do not remove the radiator cap when the engine is hot. When the engine is hot, the
engine is hot. When the engine is hot, the engine is hot. When the engine is hot, the
engine is hot. When the engine is hot, the
engine is hot. When the engine is hot, the
engine coolant is under pressure and may
engine coolant is under pressure and may engine coolant is under pressure and may
engine coolant is under pressure and may
engine coolant is under pressure and may
erupt through the opening if the cap is
erupt through the opening if the cap is erupt through the opening if the cap is
erupt through the opening if the cap is
erupt through the opening if the cap is
removed. You could be seriously burned if
removed. You could be seriously burned if removed. You could be seriously burned if
removed. You could be seriously burned if
removed. You could be seriously burned if
you do not observe this precaution. Do not
you do not observe this precaution. Do not you do not observe this precaution. Do not
you do not observe this precaution. Do not
you do not observe this precaution. Do not
remove the radiator cap until the radiator is
remove the radiator cap until the radiator is remove the radiator cap until the radiator is
remove the radiator cap until the radiator is
remove the radiator cap until the radiator is
cool to the touch.
cool to the touch. cool to the touch.
cool to the touch.
cool to the touch.
8. Before installing the new oil filter on the
engine, apply clean engine oil to the surface of the rubber gasket. Temporarily tighten the oil filter by hand.
G040A05X
G040A06X
9. Using the special tool (09263-02000) andtorque wrench, tighten the oil filter to the specified torque. Tightening torque .............. 12-16 Nm
(120-160 kg.cm, 9-12 lb.ft)
SST (09263-02000)
G040A04X
Extension bar
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
oo
oo
o Be careful not to drop the engine oil on
Be careful not to drop the engine oil on Be careful not to drop the engine oil on
Be careful not to drop the engine oil on
Be careful not to drop the engine oil on
the rubber
the rubber the rubber
the rubber
the rubber
parts of the engine mounting
parts of the engine mounting parts of the engine mounting
parts of the engine mounting
parts of the engine mounting
insulator.
insulator. insulator.
insulator.
insulator.
oo
oo
o You can purchase the SST from your
You can purchase the SST from your You can purchase the SST from your
You can purchase the SST from your
You can purchase the SST from your
Hyundai dealer.
Hyundai dealer. Hyundai dealer.
Hyundai dealer.
Hyundai dealer.
oo
oo
o If you aren't sure how to use, consult
If you aren't sure how to use, consult If you aren't sure how to use, consult
If you aren't sure how to use, consult
If you aren't sure how to use, consult
your Hyundai dealer.
your Hyundai dealer. your Hyundai dealer.
your Hyundai dealer.
your Hyundai dealer.
10. Refill the crankcase with the recommended engine oil. Refer to the specification in chap- ter 9 for engine oil capacity.
11. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
12. Shut off the engine and recheck the oil level. NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Always dispose of used engine oil in an
Always dispose of used engine oil in an Always dispose of used engine oil in an
Always dispose of used engine oil in an
Always dispose of used engine oil in an environmentally acceptable
environmentally acceptable environmentally acceptable
environmentally acceptable
environmentally acceptable
manner. It is sug-
manner. It is sug- manner. It is sug-
manner. It is sug-
manner. It is sug-
gested that it be placed in a sealed container
gested that it be placed in a sealed container gested that it be placed in a sealed container
gested that it be placed in a sealed container
gested that it be placed in a sealed container
and taken
and taken and taken
and taken
and taken
to a service station for reclama-
to a service station for reclama- to a service station for reclama-
to a service station for reclama-
to a service station for reclama-
tion. Do not pour the oil on the ground or
tion. Do not pour the oil on the ground or tion. Do not pour the oil on the ground or
tion. Do not pour the oil on the ground or
tion. Do not pour the oil on the ground or
put it into the household trash.
put it into the household trash. put it into the household trash.
put it into the household trash.
put it into the household trash.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Used motor oil may cause irritation or can-
Used motor oil may cause irritation or can- Used motor oil may cause irritation or can-
Used motor oil may cause irritation or can-
Used motor oil may cause irritation or can-cer of the skin if
cer of the skin if cer of the skin if
cer of the skin if
cer of the skin if left in contact with the skin
left in contact with the skin left in contact with the skin
left in contact with the skin
left in contact with the skin
for prolonged periods of time. Wash your
for prolonged periods of time. Wash your for prolonged periods of time. Wash your
for prolonged periods of time. Wash your
for prolonged periods of time. Wash your
hands
hands hands
hands
hands thoroughly with soap and warm wa-
thoroughly with soap and warm wa- thoroughly with soap and warm wa-
thoroughly with soap and warm wa-
thoroughly with soap and warm wa-
ter as soon as possible after handling used
ter as soon as possible after handling used ter as soon as possible after handling used
ter as soon as possible after handling used
ter as soon as possible after handling used
oil.oil.
oil.oil.
oil.

Page 105 of 249

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-9
G090A01X-GAT
FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
The washer fluid reservoir supplies fluid to the
windshield washer system. A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be checked more frequently during bad weather orwhenever the washer system is in more fre-quent use.
The capacity of the washer reservoir is 2.5
liters (2.63 U.S. quarts).
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
oo
oo
o Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant) Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
should not be used in the washer system
should not be used in the washer system should not be used in the washer system
should not be used in the washer system
should not be used in the washer system
because it will damage the car's finish.
because it will damage the car's finish. because it will damage the car's finish.
because it will damage the car's finish.
because it will damage the car's finish.
oo
oo
o The washer lever should not be pulled
The washer lever should not be pulled The washer lever should not be pulled
The washer lever should not be pulled
The washer lever should not be pulled
and the washer should not be operated if
and the washer should not be operated if and the washer should not be operated if
and the washer should not be operated if
and the washer should not be operated if
the washer reservoir is empty. This can
the washer reservoir is empty. This can the washer reservoir is empty. This can
the washer reservoir is empty. This can
the washer reservoir is empty. This can
damage the washer fluid pump.
damage the washer fluid pump. damage the washer fluid pump.
damage the washer fluid pump.
damage the washer fluid pump.
G070A01X-GAT
CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL- CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL-
TER
TER TER
TER
TER G080A02A-AAT
WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES The wiper blades should be carefully inspected from time to time and cleaned to remove accu-mulations of road film or other debris. To cleanthe wiper blades and arms, use a clean spongeor cloth with a mild soap or detergent and water.If the wipers continue to streak or smear theglass, replace them with Genuine HyundaiReplacement Parts or their equivalent.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
oo
oo
o Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass. Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
This can result in more rapid wear of the
This can result in more rapid wear of the This can result in more rapid wear of the
This can result in more rapid wear of the
This can result in more rapid wear of the
wiper blades and may scratch the glass.
wiper blades and may scratch the glass. wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
oo
oo
o Keep the blade rubber out of contact
Keep the blade rubber out of contact Keep the blade rubber out of contact
Keep the blade rubber out of contact
Keep the blade rubber out of contact
with petroleum products such as engine
with petroleum products such as engine with petroleum products such as engine
with petroleum products such as engine
with petroleum products such as engine
oil, gasoline etc.
oil, gasoline etc. oil, gasoline etc.
oil, gasoline etc.
oil, gasoline etc.
To change the filter, loosen the clamps (1) on
the cover. When this is done, the cover can be
lifted off, the old filter removed and the new filterput in its place. Genuine Hyundai replacement
parts are recommended.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Operating your vehicle without a proper air
Operating your vehicle without a proper air Operating your vehicle without a proper air
Operating your vehicle without a proper air
Operating your vehicle without a proper air filter in place
filter in place filter in place
filter in place
filter in place can result in excessive engine
can result in excessive engine can result in excessive engine
can result in excessive engine
can result in excessive engine
wear.
wear. wear.
wear.
wear.
G070A01X
(1)
AS60160AG090A01X

Page 213 of 249

Hyundai Atos 2002 Owners Manual VEHICLE MAINTENANCE REQUIREMENTS
5-2 XF040C1-E SCHEDULED MAINTENANCEIn order to ensure the continued safety, reliability and longevity of the
vehicle, the following maintenance service operations shou

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