2002 Hyundai Atos alternator

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-16
G230A03A-GAT POWER STEERING FLUID LEVEL
POWER STEERING FLUID LEVEL POWER STEERING FLUID LEVEL
POWER STEERING FLUID LEVEL
POWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer- tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Grinding noise from the power steering
Grinding noise from the power steering Grinding noise from the power steering
Grinding noise from the power steering
Grinding noise from the power steering pump may be heard immediately after the
pump may be heard immediately after the pump may be heard immediately after the
pump may be heard immediately after the
pump may be heard immediately after the
engine is started in extremely cold condi-
engine is started in extremely cold condi- engine is started in extremely cold condi-
engine is started in extremely cold condi-
engine is started in extremely cold condi-
tions (below
tions (below tions (below
tions (below
tions (below
-20°C). If the noise stops dur-
-20°C). If the noise stops dur- -20°C). If the noise stops dur-
-20°C). If the noise stops dur-
-20°C). If the noise stops dur-
ing warm up, there is no abnormal function
ing warm up, there is no abnormal function ing warm up, there is no abnormal function
ing warm up, there is no abnormal function
ing warm up, there is no abnormal function
in the system. This is due to a power steer-
in the system. This is due to a power steer- in the system. This is due to a power steer-
in the system. This is due to a power steer-
in the system. This is due to a power steer-
ing fluid characteristic in extremely cold
ing fluid characteristic in extremely cold ing fluid characteristic in extremely cold
ing fluid characteristic in extremely cold
ing fluid characteristic in extremely cold
conditions.
conditions. conditions.
conditions.
conditions.
G230A01X
The fluid in the battery contains a strong solu-
tion of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by abattery charger or by the vehicle's alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring:
o Charge batteries only in a well ventilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area. G210B01A-AAT
Checking the Battery
Checking the Battery Checking the Battery
Checking the Battery
Checking the Battery
Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should be removed using a solution of household bak-ing soda and warm water. After the batteryterminals are dry, cover them with a light coat-ing of grease.
G220A01A-AATCHECKING ELECTRIC COOLING
CHECKING ELECTRIC COOLING CHECKING ELECTRIC COOLING
CHECKING ELECTRIC COOLING
CHECKING ELECTRIC COOLING
FANS
FANS FANS
FANS
FANS
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The radiator fan is controlled by engine cool-
The radiator fan is controlled by engine cool- The radiator fan is controlled by engine cool-
The radiator fan is controlled by engine cool-
The radiator fan is controlled by engine cool-
ant temperature and may sometimes operate
ant temperature and may sometimes operate ant temperature and may sometimes operate
ant temperature and may sometimes operate
ant temperature and may sometimes operate
even when the engine is not running. Use
even when the engine is not running. Use even when the engine is not running. Use
even when the engine is not running. Use
even when the engine is not running. Use
extreme caution when working near the blades
extreme caution when working near the blades extreme caution when working near the blades
extreme caution when working near the blades
extreme caution when working near the blades
of the cooling fan, so that you are not injured
of the cooling fan, so that you are not injured of the cooling fan, so that you are not injured
of the cooling fan, so that you are not injured
of the cooling fan, so that you are not injured
by a rotating fan blade. As the coolant tem-
by a rotating fan blade. As the coolant tem- by a rotating fan blade. As the coolant tem-
by a rotating fan blade. As the coolant tem-
by a rotating fan blade. As the coolant tem-
perature decreases the fan will automatically
perature decreases the fan will automatically perature decreases the fan will automatically
perature decreases the fan will automatically
perature decreases the fan will automatically
shut off. This is a normal condition.
shut off. This is a normal condition. shut off. This is a normal condition.
shut off. This is a normal condition.
shut off. This is a normal condition.
G220B01A-AATChecking Engine Cooling Fan
Checking Engine Cooling Fan Checking Engine Cooling Fan
Checking Engine Cooling Fan
Checking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature ishigh.
G220C01A-AATChecking Condenser Cooling Fan
Checking Condenser Cooling Fan Checking Condenser Cooling Fan
Checking Condenser Cooling Fan
Checking Condenser Cooling Fan
The condenser cooling fan should come on
automatically whenever the air conditioning isin operation.

FEATURES OF YOUR HYUNDAI 1-19
YB110C1-A
SRS (Airbag) SERVICE REMINDER INDICATOR(Not all models)
The SRS service reminder indicator (SRI) comes
on and flashes for about 6 seconds after the ignition key is turned to the “ON” position orafter the engine is started, after which it will goout.
This light also comes on when the SRS is not
working properly.
If the SRI does not come on, or continuously
remains on after flashing for about 6 secondswhen you turned the ignition key to the “ON”position or started the engine, or if it comes onwhile driving, have the SRS inspected by anauthorized Hyundai Dealer.
ZB110P2-E LOW FUEL LEVEL WARNING LIGHT
The low fuel level warning light comes on when the fuel tank is approaching empty. When itcomes on, you should add fuel as soon aspossible. Driving with the fuel level warning lighton or with the fuel level below "E" can cause theengine to misfire.
ZB110R1-E BRAKE PAD WEAR WARNING SOUNDWhen the brake pads of the front brakes be-
come worn to almost the limit of use, a metalfriction squealing sound will be heard as awarning to the driver that the brakes should bechecked. When this sound is heard, replace thebrake pads with new ones.
ZB110Q2-A MALFUNCTION INDICATOR LIGHT
This light illuminates when there is a malfunc- tion of an exhaust gas related component, andthe system is not functioning properly so that
B260L01A-GAT DOOR AJAR WARNING LIGHT
The door ajar warning light warns you that a
door is not completely closed.
ZB110M2-E CHARGING WARNING LIGHT
This red warning light indicates malfunctioning of the alternator and electrical charging system.If this warning light glows when the ignitionswitch is in the "ON" position (engine off), thebulb and electrical wiring are satisfactory. Thelight should go out when the engine is started.If the light glows when the engine is running, thealternator and electrical system should bechecked as soon as possible.
Warning Light Operation The parking brake/brake fluid level warning
light should come on when the parking brake is applied and the ignition switch is turned to "ON"or "START". After the engine is started, the lightshould go out when the parking brake is re-leased.
If the parking brake is not applied, the warning
light should come on when the ignition switch isturned to "ON" or "START", then go out whenthe engine starts. If the light comes on at anyother time, you should slow the vehicle andbring it to a complete stop in a safe location offthe roadway.
The brake warning light indicates that the brake
fluid level in the brake master cylinder is lowand hydraulic brake fluid conforming to DOT 3or DOT 4 specifications should be added. Afteradding fluid, if no other trouble is found, the carshould be immediately and carefully drivento a Hyundai dealer for inspection. If furthertrouble is experienced, the vehicle should notbe driven at all but taken to a dealer by aprofessional towing service or some other safemethod.
Your Hyundai is equipped with dual-diagonal
braking systems. This means you still havebraking on two wheels even if one of the dualsystems should fail. With only one of the dualsystems working, more than normal pedal trav-el and greater pedal pressure are required tostop the car. Also, the car will not stop in asshort a distance with only half of the brakesystem working. If the brakes fail while you are driving, shift to a lower gear for additional en-gine braking and stop the car as soon as it issafe to do so.

DRIVING YOUR HYUNDAI 2- 9
ZC170C1-E
Anti-freeze/Corrosion inhibitor The cooling system must always contain an
Ethylene-Glycol based anti-freeze solution. The system is filled during manufacture with solu-tion of the correct strength which should bechecked before the onset of winter and adjust-ed or changed as required.
NOTE: The anti-freeze solution contains a corro-
sion inhibitor to prevent degradation of the aluminum castings contained within theengine. Therefore, never, drain the systemand refill with water only.
In addition, anti-freeze solution must ALWAYS
be used in vehicles fitted with air conditioning,to prevent the heater matrix from freezing andsubsequently bursting with the refrigeration sys-tem in use. ZC170B1-E
Electrical System
Winter conditions impose severe demands upon
vehicle electrical systems, particularly the charg-ing circuit. The battery condition and perfor-mance along with the alternator performanceand drive belt condition should be checked priorto the onset of winter.
o Don’t "lug" or "over-rev" the engine. Lugging
is driving too slowly in too high a gearresulting in the engine bucking. If this hap-pens to you, shift to a lower gear. Over-revving is racing the engine beyond its safe limit. This can be avoided by shifting atthe recommended speeds.
o Use your air conditioning sparingly. The air conditioning system is operated by the en-gine power so your fuel economy is reducedwhen you use it.
SC160A1-F
SMOOTH CORNERING Avoid braking or gear changing in corners,
especially when roads are wet. Ideally, cornersshould always be taken under gentle accelera-tion. If you follow these suggestions, tire wearwill be held to a minimum.
SC170A1-E
WINTER MOTORING The onset of winter conditions subject motor
vehicles to greater operating demands. There-fore, the following suggestions will assist inmaintaining peak performance and reliabilityduring these periods: ZC170D1-E
Door Locks
Should the door lock mechanism become fro-
zen, a proprietary lock de-icer should be used.Alternatively, warming the door key may thawthe door lock. However, the key should behandled carefully to avoid burning the fingers.
Never attempt to thaw a frozen door lock using
hot water, since the water will eventually freezeand compound the problem.
NOTE:The proper temperature for using the immo-
bilizer key is from -40°F to 176°F(from -40°Cto 80°C). If you heat the immobilizer keyover 176°F(80°C) to open the frozen lock, itmay cause damage to the transponder in itshead.
ZC170E1-E
Windscreen Washers & Wipers The windscreen washer bottle should be filled
with a solution of water and a proprietary winterscreen wash additive. The windscreen wipersshould not be used it the blades are frozen tothe windscreen or if they are covered withsnow, before this is removed.
NOTE: Never allow undiluted screen washer fluid
additive to spill upon the paintwork or use engine coolant anti-freeze since damage tothe paintwork may result.

VEHICLE SPECIFICATIONS 9-1
Litres
35 J040A01X-GAT ELECTRICAL
Battery Alternator Starting motor
MF 12V 40AH
13.5V 60A
0.8 KW
J050A02X-GAT BRAKE
Dual hydraulic with brake booster Ventilated disc Drum Cable operated on rear wheel
J060A01X-EAT FUEL SYSTEM
lmp.gal 7.7
J020A01X-EAT POWER STEERING
Type Wheel free play Rack stroke Oil pump type Rack and pinion0 ~ 1.181 in. (0 ~ 30 mm) 5.354 in. (136 mm) Vane type
ZJ000A1-A
9. VEHICLE SPECIFICATIONS J030A02X-EAT TYRE
155/70 R 13 175/60 R 13 Full size spare
Standard Option Spare
J010A02X-EAT MEASUREMENT
137.6 (3495)58.9 (1495) 63.6 (1615) 62.2 (1580) 93.7 (2380) 51.8 (1315) 51.2 (1300)Overall length Overall width Overall height (unladen) Wheel base Wheel tread
in. (mm)
ATOZ AMICA
Front Rear
Fuel tank Capacity Type Front brake type Rear brake type Parking brake
9