2002 HONDA PASSPORT maintenance

•
•Repeated short trips in cold weather
• Driving in dusty areas •
Frequent idling and/or frequent low-speed operation
• Towing a trailer Change engine oil and filter
–Every 3,750 miles (6,000 km)
or 3 months
Change rear axle oil –Every 15,000 miles (24,000 km)
205Care and Maintenance
R – Replace L – Lube I – Inspect After inspection, clean, adjust, repair or replace if necessary.
Service at the interval listed x1 000 il ( k ) ft th tx 1,000 miles7.51522.53037.54552.56067.57582.59097.5105Service at the interval listed x1,000 miles (or km) or after thatnumber of months whicheverx 1,000 km1224364860728496108120132144156168number of months, whichever
comes first.months612182430364248546066727884
Steering and suspension, miscellaneousFront and rear axle oilRRRRPropeller shaft flange torqueIIIIIII
Front and rear propeller shaftsLLLLLLLLLL
Body and chassisLLLLLLLLLLLLLL
Front wheel bearingsRepack bearings when replacing front brake pads.Power steering fluidRRR
Tires (inspect and rotate)IIIIIIIIIIIIII
Suspension and steeringIIIIIIIIIIIIIIBrakes/ClutchBrake discs; calipers and padsIIIIIII
Brake drums, wheel cylinders and liningsIIIIIIIBrake lines and hosesIIIIIIIIIIIIIIParking brakeIIIIIIIBrake pedal playIIIIIIIClutch pedal playIIIIIIIClutch pedal spring, bushing and clevis pinLLLLLLL
Clutch lines and hosesIII
Check oil and coolant level at each fuel stop.
Under severe driving conditions, service these items more often. These c\
onditions are: Service for severe driving conditions

206Care and Maintenance
Have your servicing dealer record all Required Maintenance below. Keep receipts for all work done on your car.7,500 Mi.
12,000 km
(Sign or Stamp)Mi. (km)60,000 Mi.
96,000 km(Sign or Stamp)Mi. (km)12,000 km(or 6 Mo.)Date96,000 km(or 48 Mo.)Date
15,000 Mi.
24,000 km(Sign or Stamp)Mi. (km)67,500 Mi.
108,000 km(Sign or Stamp)Mi. (km)24,000 km(or 12 Mo.)Date108,000 km(or 54 Mo.)Date
22,500 Mi.
36,000 km(Sign or Stamp)Mi. (km)75,000 Mi.
120,000 km(Sign or Stamp)Mi. (km)36,000 km(or 18 Mo.)Date120,000 km(or 60 Mo.)Date
30,000 Mi.
48,000 km(Sign or Stamp)Mi. (km)82,500 Mi.
132,000 km(Sign or Stamp)Mi. (km)48,000 km(or 24 Mo.)Date132,000 km(or 66 Mo.)Date
37,500 Mi.
60,000 km(Sign or Stamp)Mi. (km)90,000 Mi.
144,000 km(Sign or Stamp)Mi. (km)60,000 km(or 30 Mo.)Date144,000 km(or 72 Mo.)Date
45,000 Mi.
72,000 km(Sign or Stamp)Mi. (km)97,500 Mi.
156,000 km(Sign or Stamp)Mi. (km)72,000 km(or 36 Mo.)Date156,000 km(or 78 Mo.)Date
52,500 Mi.
84,000 km(Sign or Stamp)Mi. (km)105,000 Mi.
168,000 km(Sign or Stamp)Mi. (km)84,000 km(or 42 Mo.)Date168,000 km(or 84 Mo.)Date
Required Maintenance Record

Care and Maintenance 207
Record additional maintenance for severe driving conditions or non-sched\
uled maintenance on this page (see pages 204–205).
Maintenance
Performed:
(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Maintenance
Performed:(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Maintenance
Performed:(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Maintenance
Performed:(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Maintenance
Performed:(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Maintenance
Performed:(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Non-Scheduled Maintenance Record

208 Care and Maintenance
Promptly take any safety
problems to your Honda dealer
for service advice.
Parking
brake — Park on a fairly
steep hill and hold the vehicle
with the parking brake only. This
checks its holding ability.
Starter safety switch (automatic
transmission) —
Check the safety
switch by trying to start the
engine in each gear. The starter
should work only with the shift
lever in the “P” (Park) or “N”
(Neutral) position.
Starter safety switch (manual
transmission) —
To check the
safety switch, place the shift lever
in “Neutral,” push the clutch
pedal halfway and try to start the
engine. The starter should not
work. The starter should work only when the clutch pedal is fully
depressed.
Transmission shift indicator
(automatic transmission)
—
Check that the indicator points to
the gear chosen.
Steering — Be alert for any
changes in steering action. An
inspection or service is needed
when the steering wheel is harder
to turn or has too much free play,
or if there are unusual sounds
when turning or parking.
Wheel alignment, balance and
tires —
Uneven or abnormal tire
wear, or pulling to the right or left
on a straight and level road may
show the need for a wheel
alignment. A vibration of the
steering wheel or seat at normal
highway speeds means wheel balancing is needed. Check tire
pressures (including the spare) at
least monthly and whenever the
vehicle is serviced (see page 163).
Brakes — Watch for the
“
BRAKE” light coming on. Other
signs of possible brake trouble are
such things as repeated pulling to
one side when braking, unusual
sounds when braking or between
brake applications, or increased
brake pedal travel. If you note one
of these conditions, have the
system checked at once and
repaired if needed.
Owner Safety Checks

209Care and Maintenance
Sit in the driver
’s seat and
perform these checks:
1. With the engine stopped,
depress the brake pedal several
times; the travel distance and
effective pedal stroke should
remain unchanged.
2. Start the engine with the brake pedal fully depressed.
The brake pedal should go down
a little as the engine starts.
3. Depress the brake pedal, stop the engine and hold the pedal
depressed for about 30
seconds; the brake pedal
should remain in position
without rising or going down.
4. Restart the engine and run it for about a minute, then turn it
off and depress the brake
pedal firmly several times; the
brake pedal travel should decrease each time the brake
pedal is depressed.
If the brakes do not operate
normally, have them checked and
corrected by your Honda dealer.
Exhaust system — Be alert to any
changes in the sound of the exhaust
system or any smell of fumes.
These are signs the system may be
leaking or overheating. Have the
system checked and/or repaired at
once if these conditions exist. (Also
see “Carbon Monoxide Hazard” in
the “Driver and Passenger Safety ”
section and “ Three-Way Catalytic
Converter ” in the “Driving Tips ”
section.)
Windshield wipers and
washers —
Check the operation
and condition of the wiper blades.
Check the flow and aim of the
washer spray.
Defrosters — Check performance
by moving the controls to the
defrost setting and noting the
amount of air directed against the
windshield.
Rear view mirrors and sun
visors —
Check that the friction
joints hold the mirrors and sun
visors firmly in place.
Horn — Blow the horn now and
then to be sure it works.
Lap and shoulder belts — Check
the belt system, including
webbing, buckles, latch plates,
retractors, guide loops and
anchors for proper operation and
damage.
Seat adjusters — When adjusting
a seat, be sure the seat adjusters
latch securely by pushing the seat
forward and backward.

210Care and Maintenance
Seat-back latches — Seat-back
latches are designed to prevent
forward motion of the seat-back
when the vehicle stops suddenly.
Check to see that the seat-back
latches are holding by pulling
forward on the top of the folding
seat-back.
Also check to see that the
reclining seats are operating
properly.
Lights and beepers — Check
panel lighting, warning lights, and
the seat belt reminder light and
beeper. Also check the key beeper
and interior lights. On the outside,
check the license plate light, side
marker lights, headlights, parking
lights, taillights, brake lights, turn
signals, backup lights and hazard
warning flashers. Have the
headlight aim checked promptly if the beams seem to be aimed
improperly.
Glass — Check for broken,
scratched or damaged glass that
could reduce visibility or cause
injury.
Door latches — Check that the
doors close, latch and lock
securely.
Hood latch — Check that the
hood closes firmly. Check for
broken, damaged, or missing parts
that might prevent secure
latching. Make sure the secondary
latch keeps the hood from
opening all the way when first
released.
Fluid leaks — Check for fuel,
water, oil or other fluid leaks by
looking at the surface beneath the
vehicle after it has been parked
for awhile. Water dripping from
the air conditioning system after
use is normal. If you notice
gasoline fumes or fluid at any
time, locate the source and have it
corrected at once.
Spare tire and jack — Check that
the spare tire and all jack gear are
securely stowed at all times.
Tailgate latch — Check that the
tailgate closes, latches and locks
securely.

211Care and Maintenance
Underbody — Corrosive
materials used for road-ice, snow
removal and dust control can
collect on the underbody. If these
materials are not removed,
accelerated corrosion (rust) can
occur on underbody parts such as
the fuel line, frame, floor pan and
exhaust system. At least once a
year, in the spring, flush these
materials from the underbody
with plain water.
Take care to thoroughly clean any
areas where mud and other debris
can collect. Sediment trapped in
closed areas of the frame should
be loosened before being flushed.Proper Quality Oil
Engine oils are labeled on the
containers with various API
(American Petroleum Institute)
designations of quality.
Use Only SJ Quality Oil
Additional designations of quality
may also be present, but
SJ must
be included.
The “
SJ” designation may be
shown alone, or in combination
with other designations, such as
“
SJ/CC,” “SJ/CD,” or “SJ, CC”
etc.
As long as the letters “
SJ” appear
somewhere in the designation of
oil quality indicated on the
container, the oil is of suitable
quality.
Change Interval
The oil and filter change intervals
for your engine are based on the
use of the recommended oil
quality and viscosity, as well as
high-quality filters. Using oils
other than recommended, or
extending oil change intervals
longer than those recommended,
could reduce engine life.
Your engine was filled with a
high-quality engine oil when it
left the factory. You do not have
to change this oil before the
suggested change period.
If your normal driving does not
include one or more of the “severe
driving” conditions listed below,
change the oil every 7,500 miles
(12,000 kilometers) or 6 months,
whichever comes first.
Engine Oil and Filter

212Care and Maintenance
Change the oil and oil filter every
3,750 miles (6,000 kilometers) or
every three months if you drive
under one or more of these
“severe driving” conditions:
•Driving in dusty areas
•Towing a trailer
•Frequent idling or idling for
long periods
•Frequent short trips (4 miles [6
kilometers] or less) in cold or
freezing weather, where the
engine does not thoroughly
warm up.
•Change the oil and oil filter as
soon as possible after driving in
a dust storm.
Oil Change
Changing the oil and filter requires
special tools and access from
underneath the vehicle. The vehicle
should be raised on a service
station-type hydraulic lift for this
service. Unless you have the
knowledge and proper equipment,
you should have this maintenance
done by a skilled mechanic.
1. Warm up the engine. This
makes the oil drain faster and
more thoroughly.
2. Remove the oil filler cap.
3. Remove the drain plug and drain oil fully.
4. Install the drain plug, with a new gasket, and tighten it.
5. Fill the engine with the proper amount of new oil (see
“Specifications”). Oil Filter Installation
1. Remove the old oil filter with
the filter wrench.
2. Apply a light coat of engine oil to the oil filter gasket.
3. Hand-tighten the filter until the gasket contacts the sealing
face.
4. Using the filter wrench, tighten the filter one full turn.
5. Run the engine and inspect for leaks.
6. Shut off the engine. After a couple of minutes, check the
oil level. If necessary, add oil
to bring it to the
FULL mark.

An improperly installed oil filter
can result in severe engine
damage.