2002 GMC SIERRA engine

6-35
NOTICE:

Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to be
replaced. Don't let someone put in the
wrong kind of fluid.

If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle. If you do, wash it off
immediately. See ªAppearance Careº in
the Index.
Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built
-in wear indicators that make a
high
-pitched warning sound when the brake pads are worn
and new pads are needed. The sound may come and go or
be heard all the time your vehicle is moving (except when
you are pushing on the brake pedal firmly).
CAUTION:
The brake wear warning sound means that soon
your brakes won't work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
NOTICE:
Continuing to drive with worn-out brake pads
could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in the
proper sequence to GM torque specifications.

6-36
Brake linings should always be replaced as complete
axle sets.
See ªBrake System Inspectionº in Section 7 of this
manual under Part C ªPeriodic Maintenance
Inspections.º
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in pedal
travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes
adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your vehicle
was designed and tested with top
-quality GM brake
parts. When you replace parts of your brakingsystem
-- for example, when your brake linings wear
down and you need new ones put in
-- be sure you get
new approved GM replacement parts. If you don't, your
brakes may no longer work properly. For example, if
someone puts in brake linings that are wrong for your
vehicle, the balance between your front and rear brakes
can change
-- for the worse. The braking performance
you've come to expect can change in many other ways if
someone puts in the wrong replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelco
battery. When it's time for a new battery, get
one that has the replacement number shown on the
original battery's label. We recommend an ACDelco
battery. See ªEngine Compartment Overviewº in the
Index for battery location.
WARNING: Battery posts, terminals and related
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.

6-65
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You'll find this label located in the glove box. It's very
helpful if you ever need to order parts. On this label is:

your VIN,

the model designation,

paint information and

a list of all production options and special
equipment.
Be sure that this label is not removed from the vehicle.

6-71
Underhood Fuse BlockThe underhood fuse block is located on the driver's side
of the vehicle near the battery. See ªEngine
Compartment Overviewº in the Index for more
information on its location. Lift the cover for access to
the fuse/relay block.
Once you remove the cover, you will see some fuses to
the top right of the fuse/relay block. These are spare
fuses and can be used accordingly.
You can remove fuses with a fuse extractor. The fuse
extractor is located in the underhood fuse block. To
remove fuses if you don't have a fuse extractor, hold the
end of the fuse between your thumb and index finger
and pull straight out.

6-73
Fuse Usage
STUD #1 Accessory Power/Trailer Wiring
Feed/Load Leveling
ABS Anti
-Lock Brakes
IGN A Ignition Switch
AIR A.I.R. System
RAP #1 Retained Accessory Power, Power
Mirrors, Power Door Locks,
Power Seat(s)
IGN B Ignition Switch
RAP #2 Retained Accessory Power/Rear
Power Windows, Sunroof, Radio
STUD #2 Accessory Power/Trailer Wiring
Brake Feed
TRL R TRN Right Turn Signal Trailer Wiring
TRL L TRN Left Turn Signal Trailer Wiring
IGN 1 Ignition, Fuel Controls
INJ B Ignition, Fuel Controls (Relay)Fuse Usage
STARTER Starter (Relay)
PARK LP Parking Lamps
FRT HVAC Climate Control System
STOP LP Exterior Lamps, Stoplamps
ECM 1 VCM/PCM
CHMSL Center High Mounted Stoplamp
VEH STOP Stoplamps, Cruise Control
TRL B/U Backup Lamps Trailer Wiring
INJ A Fuel Controls, Ignition
RR HVAC Rear HVAC
VEH B/U Vehicle Backup Lamps
ENG 1 Engine Controls, Canister Purge,
Fuel System
ETC Electronic Throttle Control
IGN E A/C Compressor Relay, Rear
Window Defogger, Daytime
Running Lamps, A.I.R. System

6-76
Replacement Bulbs
Lamp Bulb Number
Low
-Beam Headlamps 9005 or. . . . . . . . . . . . . . . . .
9005 LL (long life)
High
-Beam Headlamps 9005. . . . . . . . . . . . . . . . . . .
Daytime Running Lamps (DRL) 4157K or. . . . . . . . .
3157KX
Front Roof Marker Lamps 194. . . . . . . . . . . . . . . . . .
Front Parking and Turn Lamps 3157 or. . . . . . . . . . .
3157K (long life)
Rear Marker Lamp, Taillamp
and Stoplamps 3157. . . . . . . . . . . . . . . . . . . . . . . . .
Rear Turn Lamps 3157. . . . . . . . . . . . . . . . . . . . . . . .
Back
-up Lamps 3157. . . . . . . . . . . . . . . . . . . . . . . . .
Center High
-Mounted Stoplamp 912. . . . . . . . . . . . .
Cargo Lamp 912. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fender Marker Lamps 194. . . . . . . . . . . . . . . . . . . . .
For any bulb not listed here contact your dealer.
Capacities and Specifications
Capacities
Cooling System 14.8 quarts (14.0 L). . . . . . . . . . . . .
Engine Oil with Filter 6.0 quarts (5.7 L). . . . . . . . . .
Fuel Tank 26.0 U.S. gallons (98.4 L). . . . . . . . . . . . .
All capacities are approximate. When adding, be sure to
fill to the approximate level, as recommended in this
manual. See ªRecommended Fluids and Lubricantsº in
the Index.
Air Conditioning Refrigerant
Capacity
If you do your own service work, you'll need the proper
service manual. See ªDoing Your Own Service Workº in
the Index for additional information. It is recommended
that service work on your air conditioning system be
performed by a qualified technician.
Air Conditioning
Refrigerant R134a 1.76 lbs. (0.8 kg). . . . . . . . . . . . .
Use Refrigerant Oil, R134a Systems

6-77 Engine Specifications
Engine VORTEC 6000. . . . . . . . . . . . . . . . . . . . . . . .
Type V8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VIN Code U. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark Plug Gap 0.060 inches (1.52 mm). . . . . . . . . .
Wheels and Tires
Wheel Nut Torque 140 lb-ft (190 N´m) . . . . . . . . . . .
Tire Pressure See the Certification/Tire label. . . . . .
on the rear edge of the driver's door.
Normal Maintenance
Replacement Parts
Oil Filter* PF59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Air Cleaner/Filter* A1518C. . . . . . . . . . . . . . .
Passenger Compartment Air
Filter Kit** 52485513. . . . . . . . . . . . . . . . . . . . . . .
PCV Valve* CV948C. . . . . . . . . . . . . . . . . . . . . . . . .
Spark Plugs PTZ16R15 Denso. . . . . . . . . . . . . . . . . .
PZTR5A15 NGK
Fuel Filter* GF626. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiper Blades** 15153642. . . . . . . . . . . . . . . . . . . . .
Type ITTA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* ACDelco

Part No.
**GM Part No.

Scheduled Maintenance
7-6Engine Oil and Chassis Lubrication
Scheduled Maintenance
Change engine oil and filter as indicated by the
GM Oil Life System (or every 12 months,
whichever occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and filter. This is based on
engine revolutions and engine temperature, and not on
mileage. Based on driving conditions, the mileage at
which an oil change will be indicated can vary
considerably. For the oil life system to work properly,
you must reset the system every time the oil is changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE ENGINE OIL message will
come on. Change your oil as soon as possible within the
next two times you stop for fuel. It is possible that, if
you are driving under the best conditions, the oil lifesystem may not indicate that an oil change is necessary
for over a year. However, your engine oil and filter must
be changed at least once a year and at this time the
system must be reset. It is also important to check your
oil regularly and keep it at the proper level.
If the system is ever reset accidentally, you must change
your oil at 3,000 miles (5 000 km) since your last oil
change. Remember to reset the oil life system whenever
the oil is changed. See ªOil Life Systemº in the Index
for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil and
filter change. Lubricate the front suspension, ball joints,
steering linkage, transmission shift linkage, transfer case
shift linkage and parking brake cable guides. Ball joints
should not be lubricated unless their temperature is 10
F
(
-12
C) or higher, or they could be damaged.