2002 FORD THUNDERBIRD check engine

If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Refer to the scheduled maintenance guide for the service interval
schedules. If adding fluid is necessary, use only MERCONtAT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
MAX
MIN
MAX
MIN
Maintenance and specifications
219

TRANSMISSION FLUID
Checking automatic transmission fluid
The 5R55N transmission does not have a transmission fluid dipstick.
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Transmission fluid should be checked and, if required, fluid
should be added by a qualified technician.
Before adding any fluid, make sure the correct type is used. Use only
MERCONtV automatic transmission fluid. The type of fluid used is
indicated on the transmission fluid pan, extension housing and also in
theLubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage and void the warranty.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Maintenance and specifications
221

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
Maintenance and specifications
234

A
Accessory delay ..........................64
Air bag supplemental restraint
system ................................109, 119
and child safety seats ............110
description ......................109, 119
disposal ....................................122
driver air bag ..................111, 120
indicator light ...........12, 113, 121
operation .........................111, 120
passenger air bag ...........111, 120
passenger deactivation
switch ......................................114
side air bag ..............................119
Air cleaner filter .......221±222, 227
Air conditioning ..........................35
Air filter, cabin ............................48
Antifreeze
(see Engine coolant) ................202
Anti-lock brake system
(see Brakes) ......................136±137
Anti-theft system ........................94
arming the system ....................94
disarming a triggered system ..94
Automatic transmission
driving an automatic
overdrive .................................141
fluid, adding ............................221
fluid, checking ........................221
fluid, refill capacities ..............228
fluid, specification ..................231
Auxiliary power point .................63
Axle
lubricant specifications ..229, 231
refill capacities ........................228B
Battery .......................................200
acid, treating emergencies .....200
charging system warning
light ............................................13
jumping a disabled battery ....169
maintenance-free ....................200
replacement, specifications ...227
servicing ..................................200
Belt minder ...............................104
Brakes ........................................136
anti-lock ...........................136±137
anti-lock brake system
(ABS) warning light .........12, 137
brake warning light ..................12
fluid, checking and adding ....220
fluid, refill capacities ..............228
fluid, specifications .........229, 231
lubricant specifications ..229, 231
parking ....................................138
shift interlock ..........................140
Break-in period .............................6
C
Capacities for refilling fluids ....228
Cassette tape player ...................19
Certification Label ....................233
Child safety restraints ..............122
child safety belts ....................122
Child safety seats ......................123
attaching with tether straps ..127
in front seat ............................125
in rear seat ..............................125
LATCH .....................................130
Cleaning your vehicle
engine compartment ..............188
exterior ....................................192
Index
237

instrument cluster lens ..........191
instrument panel ....................191
interior .....................................191
plastic parts ....................189±190
safety belts ..............................192
washing ....................................187
waxing .....................................187
wheels ......................................188
windows ..................................192
wiper blades ............................190
Clock ............................................33
Console ........................................83
Controls
power seat .................................97
steering column ........................70
Convertible ..................................72
cleaning .....................................76
installation of the boot .............73
lowering the convertible top ...72
raising the convertible top ......74
Coolant
checking and adding ..............202
coolant temperature light ........13
refill capacities ................206, 228
specifications ..................229, 231
Cruise control (see Speed
control) ........................................66
Customer Assistance ................153
Ford accessories for your
vehicle .....................................193
Ford Extended Service
Plan ..........................................179
Getting assistance outside
the U.S. and Canada ..............183
Getting roadside assistance ...153
Getting the service
you need .................................177
Ordering additional owner's
literature .................................184The Dispute Settlement
Board .......................................180
Utilizing the
Mediation/Arbitration
Program ...................................183
D
Daytime running lamps
(see Lamps) ................................49
Defrost
rear window ..............................48
Dipstick
automatic
transmission fluid ...................221
engine oil .................................197
Doors
door ajar warning .....................15
lubricant specifications ..........229
Driving under special
conditions
through water .........................146
Dual automatic temperature
control (DATC) ...........................35
E
Emergencies, roadside
jump-starting ..........................169
Emission control system ..........217
Engine ........................................231
check engine/service engine
soon light ..................................10
cleaning ...................................188
coolant .....................................202
fail-safe coolant ......................207
idle speed control ...................200
lubrication
specifications ..................229, 231
Index
238

refill capacities ........................228
service points ..........................196
starting after a collision .........154
Engine block heater .................135
Engine fan .................................208
Engine oil ..................................197
checking and adding ..............197
dipstick ....................................197
filter, specifications ........199, 227
recommendations ...................199
refill capacities ........................228
specifications ..................229, 231
Exhaust fumes ..........................135
F
Fail safe cooling ........................207
Floor mats ...................................83
Fluid capacities .........................228
Fuel ............................................209
calculating fuel economy .......214
cap .....................................11, 211
capacity ...................................228
choosing the right fuel ...........212
comparisons with EPA fuel
economy estimates .................217
detergent in fuel .....................213
filling your vehicle
with fuel ..................209, 211, 214
filter, specifications ........214, 227
fuel pump shut-off switch .....154
gauge .........................................17
improving fuel economy ........214
low fuel warning light ..............14
octane rating ...................212, 231
quality ......................................213
running out of fuel .................213
safety information relating to
automotive fuels .....................209Fuses ..................................156±157
G
Gas cap (see Fuel cap) ......11, 211
Gas mileage (see Fuel
economy) ...................................214
Gauges .........................................16
engine coolant temperature
gauge .........................................16
fuel gauge ..................................17
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle Weight
Rating) .......................................146
definition .................................146
driving with a heavy load ......146
location ....................................146
GVWR (Gross Vehicle Weight
Rating) .......................................146
calculating ...............................146
definition .................................146
driving with a heavy load ......146
location ....................................146
H
Hazard flashers .........................154
Head restraints ...........................95
Headlamps ...................................49
aiming ........................................51
autolamp system .......................49
bulb specifications ....................53
daytime running lights .............49
flash to pass ..............................50
high beam .................................15
replacing bulbs .........................54
Index
239

turning on and off ....................49
warning chime ..........................15
Heating ........................................35
Hood ..........................................196
I
Ignition ...............................132, 231
Infant seats
(see Safety seats) .....................123
Inspection/maintenance (I/M)
testing ........................................218
Instrument panel
cleaning ...................................191
cluster ................................10, 191
lighting up panel and
interior .......................................50
J
Jack ............................................164
positioning ...............................164
storage .....................................164
Jump-starting your vehicle ......169
K
Keyless entry system
autolock .....................................90
Keys .......................................91, 93
key in ignition chime ...............15
positions of the ignition .........132
L
Lamps
autolamp system .......................49
bulb replacement
specifications chart ..................53cargo lamps ...............................50
daytime running light ...............49
headlamps .................................49
headlamps, flash to pass ..........50
instrument panel, dimming .....50
interior lamps .....................52, 54
replacing bulbs ....... 53±54, 56±59
Lane change indicator
(see Turn signal) ........................52
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 137
brake ..........................................12
bulb warning .............................15
charging system ........................13
check engine .............................10
cruise indicator .........................14
door ajar ....................................15
fuel cap light .............................11
high beam .................................15
low coolant ................................13
low fuel ......................................14
low washer fluid .......................14
oil pressure ...............................13
safety belt .................................13
speed control ............................70
traction control active ..............14
transmission PRNDL
indicator ....................................12
turn signal indicator .................14
Load limits .................................146
GAWR ......................................146
GVWR ......................................146
trailer towing ..........................146
Locks
autolock .....................................90
doors ..........................................84
Lubricant specifications ...229, 231
Lug nuts, anti-theft ...................169
Index
240

Lumbar support, seats ...............96
M
Manual transmission
fluid capacities ........................228
lubricant specifications ..........231
Master lighting switch ................49
Mirrors
side view mirrors (power) .......65
Motorcraft parts ................214, 227
O
Octane rating ............................212
Odometer .....................................17
Oil (see Engine oil) ..................197
P
Panic alarm feature, remote
entry system ................................88
Parking brake ............................138
Parts (see Motorcraft parts) ....227
Power distribution box
(see Fuses) .......................159, 162
Power door locks ..................84, 90
Power steering ..........................140
fluid, checking and adding ....219
fluid, refill capacity ................228
fluid, specifications .........229, 231
R
Rear window defroster ...............48
Relays ........................................156
Remote entry system ...........86, 88illuminated entry ......................89
locking/unlocking doors .....84, 87
opening the trunk .....................87
panic alarm ...............................88
replacement/additional
transmitters ...............................89
replacing the batteries .............88
S
Safety belts (see Safety
restraints) ......................15, 99±103
Safety defects, reporting ..........186
Safety restraints ..................99±103
belt minder .............................104
cleaning the safety
belts .................................108, 192
extension assembly ................108
for adults .........................100±103
for children .............................122
warning light and
chime ...........................13, 15, 104
Safety seats for children ..........123
Seat belts
(see Safety restraints) ...............99
Seats ............................................95
child safety seats ....................123
cleaning ...................................191
SecuriLock passive anti-theft
system ....................................91, 93
Servicing your vehicle ..............195
Spark plugs,
specifications .....................227, 231
Specification chart,
lubricants ...........................229, 231
Speed control ..............................66
Speedometer ...............................17
Index
241