2002 FORD THUNDERBIRD cooling

After any coolant has been added, check the coolant concentration see
Checking Engine Coolant section). If the concentration is not 50/50
(protection to ±34É F/±36É C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes in vehicles originally equipped
with Motorcraft Premium Engine Coolant (green-colored). However, not
all coolant recycling processes produce coolant that meets Ford
specification ESE-M97B44±A. Use of such coolant may harm the engine
and cooling system components.
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community's regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle's cooling system can hold, refer
toRefill capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this chapter.
Maintenance and specifications
206

Severe climates
If you drive in extremely cold climates (less than ±36É C [±34É F]), it
may be necessary to increase the coolant concentration above 50%.
Refer to the chart on the coolant container to ensure the coolant
concentration in your vehicle will provide adequate freeze protection.
Never increase the engine coolant concentration above 60%
(protection to ±60ÉF). At a level over 60%, your engine could overheat
and become damaged.
If you drive in extremely hot climates, it is still necessary to maintain the
coolant concentration at 50/50 coolant and water.Do not allow the
coolant concentration to fall below 40% coolant.At a concentration
less than 40%, the corrosion protection to your engine and cooling
components may be compromised and permanent damage may result.
What you should know about fail-safe cooling
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The ªfail-safeº distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
²The engine coolant temperature
gauge will move to the H (hot)
area.
²The
symbol will
illuminate.
²The
symbol will illuminate.
²The
symbol will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
²The engine power will be limited.
²The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to increase.
H
C
Maintenance and specifications
207

Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
Checking and adding engine cooling fan hydraulic fluid
Check the engine cooling fan hydraulic fluid. Refer to the scheduled
maintenance guide for the service interval schedules. If adding fluid is
necessary, use only MERCONtAT F.
Maintenance and specifications
208

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
Oil3.9L-4V V8
engine5.7L (6.0
quarts)
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.9L-4V V8
engine11.3L (11.9
quarts)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to MAX line
on reservoir
Engine cooling
fan fluidMotorcraft
MERCONtAT FAll Fill to MAX line
on reservoir
Rear axle
3Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantAll 1.4L (2.9-3.0
pints)
Fuel tank N/A All 68.2L (18.0
gallons)
Transmission
fluid
4Motorcraft
MERCONtV
AT FAutomatic
(5R55N)11.2L (11.9
quarts)5
Maintenance and specifications
228

Item Ford part
nameFord part
numberFord
specification
Door latch, hood
latch, auxiliary
hood latch, door
hinges, striker
plates, seat
tracks and fuel
filler door hingeMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10 (CanadaESE-M97B44±A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
and engine
cooling fan fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Rear Axle
LubricantMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lubricant
2
F1TZ-19580-B
or
XY-75W14O-QLWSL-M2C192-A
Automatic
transmission
fluidMotorcraft
MERCONtV
AT F
3
XT-5-QM MERCONtV
Maintenance and specifications
230

refill capacities ........................228
service points ..........................196
starting after a collision .........154
Engine block heater .................135
Engine fan .................................208
Engine oil ..................................197
checking and adding ..............197
dipstick ....................................197
filter, specifications ........199, 227
recommendations ...................199
refill capacities ........................228
specifications ..................229, 231
Exhaust fumes ..........................135
F
Fail safe cooling ........................207
Floor mats ...................................83
Fluid capacities .........................228
Fuel ............................................209
calculating fuel economy .......214
cap .....................................11, 211
capacity ...................................228
choosing the right fuel ...........212
comparisons with EPA fuel
economy estimates .................217
detergent in fuel .....................213
filling your vehicle
with fuel ..................209, 211, 214
filter, specifications ........214, 227
fuel pump shut-off switch .....154
gauge .........................................17
improving fuel economy ........214
low fuel warning light ..............14
octane rating ...................212, 231
quality ......................................213
running out of fuel .................213
safety information relating to
automotive fuels .....................209Fuses ..................................156±157
G
Gas cap (see Fuel cap) ......11, 211
Gas mileage (see Fuel
economy) ...................................214
Gauges .........................................16
engine coolant temperature
gauge .........................................16
fuel gauge ..................................17
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle Weight
Rating) .......................................146
definition .................................146
driving with a heavy load ......146
location ....................................146
GVWR (Gross Vehicle Weight
Rating) .......................................146
calculating ...............................146
definition .................................146
driving with a heavy load ......146
location ....................................146
H
Hazard flashers .........................154
Head restraints ...........................95
Headlamps ...................................49
aiming ........................................51
autolamp system .......................49
bulb specifications ....................53
daytime running lights .............49
flash to pass ..............................50
high beam .................................15
replacing bulbs .........................54
Index
239