2002 FORD RANGER replacement

Introduction 4
Congratulations 4
Safety and environment protection 5
Symbol glossary 8
Instrument Cluster 10
Warning and control lights 10
Gauges 15
Entertainment Systems 18
AM/FM stereo 18
AM/FM stereo with CD 22
AM/FM stereo cassette with CD 43
Climate Controls 68
Heater only 68
Manual heating and air conditioning 70
Lights 73
Headlamps 73
Bulb replacement 75
Driver Controls 83
Steering wheel adjustment 84
Power windows 86
Mirrors 87
Locks and Security 100
Keys 100
Locks 100
Anti-theft system 101
Table of Contents
1

Do not remove lamp bulbs unless they can be replaced immediately with
new ones. If a bulb is removed for an extended period of time,
contaminants may enter the lamp housings and affect lamp performance.
Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized ªD.O.T.º for North America and an
ªEº for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Number of bulbs Trade number
Park/turn/side marker
lamps (front)2 3457
2 194
Headlamps 2 9007
Foglamps
(if equipped)2
9145
Hi-mount brakelamp 1 922
Cargo lamps 2 906
Rear stop/turn/tail
lamps2
3157
Rear license plate
lamps2
194
Backup lamp 2 3156
Dome lamp 1 912
Glove compartment 1 194
Map/dome-SuperCab
(if equipped)2
904
Map/dome-Regular
Cab (if equipped)1 904
1 904
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
Lights
76

Replacing the interior bulbs
Check the operation of the following interior bulbs frequently:
²interior overhead lamp
²map lamp
For bulb replacement, see a dealer or qualified technician.
Replacing headlamp bulbs
To remove the headlamp bulb:
1. Make sure headlamp switch is in
OFF position, then open the hood.
2. Remove two screws and cover (if
equipped).
3. At the back of the headlamp, pry
up the two retainer pins to release
the headlamp assembly from the
vehicle and pull headlamp forward.
4. Disconnect the electrical
connector from the bulb by pulling
rearward.
5. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) to free it
from the bulb socket, and slide the
ring off the plastic base. Keep the
ring to retain the new bulb.
Lights
77

3. Rotate bulb socket
counterclockwise turn and remove
from lamp assembly.
4. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
5. Install the bulb socket in lamp
assembly by turning clockwise.
6. Install the lamp assembly and
secure with four screws.
Replacing foglamp bulbs
1. Remove the bulb socket from the
foglamp by turning
counterclockwise.
2. Disconnect the electrical
connector from the foglamp bulb.
3. Connect the electrical connector to the new foglamp bulb.
4. Install the bulb socket in the foglamp turning clockwise.
Replacing high-mount brakelamp and cargo lamp bulbs
The replacement of the high-mount brakelamp bulb and cargo lamp bulb
is basically the same. This procedure covers the high-mount brakelamp
bulb.
Lights
81

KEYS
The key operates all locks on your
vehicle. In case of loss, replacement
keys are available from your dealer.
You should always carry a second
key with you in a safe place in case
you require it in an emergency.
Refer toSecuriLockyPassive
Anti-Theft Systemfor more
information.
POWER DOOR LOCKS (IF EQUIPPED)
If the door does not unlock when
the top of the control is pressed,
seePower door disable featurein
theRemote entry sectionin this
chapter.
Press the top of the control to
unlock all doors and the bottom to
lock all doors.
INTERIOR TONNEAU COVER RELEASE
Your vehicle is equipped with a mechanical interior tonneau cover
release handle that provides a means of escape for children and adults in
the event they become locked inside the pickup box.
Adults are advised to familiarize themselves with the operation and
location of the release handle.
UNLOCK
LOCK
Locks and Security
100

Never drive with chains on the front tires of 4WD vehicles without also
putting them on the rear tires. This could cause the rear to slide and
swing around during braking.
Tires, Replacement Requirements
4WD vehicles are equipped with tires designed to provide for safe ride
and handling capability.
Do not use a size and type of tire and wheel other than that originally
provided by Ford because it can affect the safety and performance of
your vehicle, which could lead to loss of vehicle control or roll over and
serious injury. Make sure all tires and wheels on the vehicle are of the
same size, type, tread design, brand and load-carrying capacity. If you
have questions regarding tire replacement, see an authorized Ford or
Lincoln/Mercury dealer.
If you nevertheless decide to equip your 4WD for off-road use with tires
larger than what Ford recommends, you should not use these tires for
highway driving.
If you use any tire/wheel combination not recommended by Ford, it may
adversely affect vehicle handling and could cause steering, suspension,
axle or transfer case failure.
Do not useºaftermarket lift kitsº or other suspension modifications,
whether or not they are used with larger tires and wheels.
These ªaftermarket lift kitsº could adversely affect the vehicle's handling
characteristics, which could lead to loss of vehicle control or roll over
and serious injury.
Tires can be damaged during off-road use. For your safety, tires that are
damaged should not be used for highway driving because they are more
likely to blow out or fail.
You should carefully observe the recommended tire inflation pressure
found on the safety compliance certification label attached to the left
front door lock facing or door latch post pillar. Failure to follow tire
pressure recommendations can adversely affect the way your vehicle
handles. Do not exceed the Ford recommended pressure even if it is less
than the maximum pressure allowed for the tire.
Driving
171

Each day before you drive, check
your tires. If one looks lower than
the others, use a tire gauge to check
pressure of all tires, and adjust if
required. Check tire pressure with a
tire gauge every few weeks
(including spare). Safe operation
requires tires that are neither
underinflated nor overloaded.
Periodically inspect the tire treads and remove stones, nails, glass or
other objects that may be wedged in the tread grooves. Check for holes
or cuts that may permit air leakage from the tire and make necessary
repairs.
Inspect the tire side walls for cuts, bruises and other damage. If internal
damage to the tire is suspected, have the tire demounted and inspected
in case it needs to be repaired or replaced.
Maintenance and Modifications
The suspension and steering systems on your vehicle have been designed
and tested to provide both reasonably safe, predictable performance
whether loaded or empty and durable load carrying capability. For this
reason, Ford strongly recommends that you do not make modifications
such as adding or removing parts (such as lift kits or stabilizer bars) or
by using replacement parts not equivalent to the original factory
equipment.
Any modifications to a vehicle that raise the center of gravity can make
it more likely the vehicle will roll over as a result of a loss of control.
Ford recommends that caution be used with any vehicle equipped with a
high load or device (such as ladder racks or pickup box cover).
Failure to maintain your vehicle properly may void the warranty, increase
your repair cost, reduce vehicle performance and operational capabilities
and adversely affect driver and passenger safety. Frequent inspection of
vehicle chassis components is recommended if the vehicle is subjected to
heavy off-road usage.
Driving
172

²Maximum Trailer Weight Rating:Maximum weight of a trailer the
vehicle is permitted to tow. The maximum trailer weight rating is
determined by subtracting the vehicle curb weight for each
engine/transmission combination, any required option weight for trailer
towing and the weight of the driver from the GCWR for the towing
vehicle.
²Maximum Trailer Weight:Maximum weight of a trailer the loaded
vehicle (including occupants and cargo) is permitted to tow. It is
determined by subtracting the weight of the loaded trailer towing
vehicle from the GCWR for the towing vehicle.
²Trailer Weight Range:Specified weight range that the trailer must
fall within that ranges from zero to the maximum trailer weight rating.
Remember to figure in the tongue load of your loaded trailer when
figuring the total weight.
Do not exceed the GVWR or the GAWR specified on the
certification label.
Do not use replacement tires with lower load carrying capacities than the
originals because they may lower the vehicle's GVWR and GAWR
limitations. Replacement tires with a higher limit than the originals do
not increase the GVWR and GAWR limitations.
The Safety Certification Label, found on the driver's door pillar, lists
several important vehicle weight rating limitations. Before adding any
additional equipment, refer to these limitations. If you are adding weight
to the front of your vehicle, (potentially including weight added to the
cab), the weight added should not exceed the front axle reserve capacity
(FARC). Additional frontal weight may be added to the front axle reserve
capacity provided you limit your payload in other ways (i.e. restrict the
number of occupants or amount of cargo carried).
Always ensure that the weight of occupants, cargo and equipment being
carried is within the weight limitations that have been established for
your vehicle including both gross vehicle weight and front and rear gross
axle weight rating limits. Under no circumstance should these limitations
be exceeded.
Exceeding any vehicle weight rating limitation could result in
serious damage to the vehicle and/or personal injury.
Driving
174