Page 2 of 256
Driving 108
Starting 108
Brakes 113
Transmission operation 132
Vehicle loading 149
Roadside Emergencies 150
Hazard flasher switch 150
Fuses and relays 151
Jump starting 161
Customer Assistance 165
The dispute settlement board 167
Getting assistance outside the U.S. and Canada 170
Ordering additional owner's literature 171
Reporting safety defects (U.S. only) 172
Cleaning 174
Cleaning your vehicle 174
Underbody preservation 179
Maintenance and Specifications 181
Accessories 229
General Maintenance Information 230
Index 249
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including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright 2001 Ford Motor Company
Table of Contents
2
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These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner's Guide
Fasten Safety BeltChild Seat
Child Seat Installation
WarningChild Seat Tether
Anchorage
Brake SystemAnti-Lock Brake System
Brake Fluid -
Non-Petroleum BasedTraction Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
Power Windows
Front/RearPower Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Introduction
6
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²The hazard lights control is
located on top of the steering
column.
²Depress hazard lights control to
activate all hazard flashers
simultaneously.
²Depress control again to turn the
flashers off.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
15
Roadside Emergencies
151
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Standard fuse amperage rating and color
COLOR
Fuse
ratingMini
fusesStandard
fusesMaxi
fusesCartridge
maxi
fusesFuse link
cartridge
2A Grey Grey Ð Ð Ð
3A Violet Violet Ð Ð Ð
4A Pink Pink Ð Ð Ð
5A Tan Tan Ð Ð Ð
7.5A Brown Brown Ð Ð Ð
10A Red Red Ð Ð Ð
15A Blue Blue Ð Ð Ð
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural Ð Ð Ð
30A Green Green Green Pink Pink
40A Ð Ð Orange Green Green
50A Ð Ð Red Red Red
60A Ð Ð Blue Ð Yellow
70A Ð Ð Tan Ð Brown
80A Ð Ð Natural Ð Black
Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
Roadside Emergencies
152
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The fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
1 20A Horn
2 15A Turn/Hazard Lamps
3 20A Cigar Lighter
4 10A Diagnostic Connectors
5 15A Back-Up Lamps, DRL Relays, Blend Door
Actuator, Heated Seat Module
(SuperCrewzer only), On/Off Fan Clutch
(SuperCrewzer only), Warning Chime
Module (SuperCrewzer only)
6 Ð Not Used
7 Ð Not Used
8 5A Radio, GEM
Relay #1
Relay #2
Relay #3
Horn
Relay #4
Relay #5 One Touch
Down Interior
Lamps#1
#12#22
#2
#3
#4
#5
#6
#7
#8
#9
#10
#11#13
#23
#14
#15
#16
#17#24
#25
#26
#27
#18
#28
#19
#29
#20
#21#30
#31
Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
9 5A Switch Illumination (Headlamp, Power
Windows, Power Door Locks), Power
Window Relay, Trailer Hook Up Lamps
(SuperCrewzer only)
10 Ð Not Used
11 30A Wiper Motor, Washer Pump Relay
12 10A Stoplamp Switch (Hydraulic Vehicles Only)
13 20A Radio, Cluster, 7.3L Power Stroke
Powertrain Control Module (PCM), Keep
Alive Memory
14 10A Interior Lamps, Runningboard lamps
(SuperCrewzer only)
15 10A GEM, Interior Lamp Relay, Map Lamps,
Glove Box Lamps (SuperCrewzer only),
Power Mirrors (SuperCrewzer only),
Warning Chime Module (SuperCrewzer
only)
16 15A Highbeams
17 Ð Not Used
18 5A Headlamp switch, GEM
19 15A Engine, Cluster, Cummins PC M, CAT PCM,
7.3L Power Stroke PCM (Idle Valid Switch
Input)
20 15A Starter Relay, GEM
21 10A Daytime Running Lamps (DRL)
22 15A Exhaust Brake (SuperCrewzer only),
Heated Mirrors (SuperCrewzer only), Rear
Air Suspension (SuperCrewzer only)
23 10A Electronic Flasher
24 15A Vacuum Pump, Air Dryer, ABS, Fuel Heater
Relay
25 10A Blower Motor Relay
26 10A Right Low Beam Headlamp
27 Ð Not Used
Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
28 10A Left Low Beam Headlamp
29 10A Cluster, GEM, 7.3L Power Stroke PCM
(clutch switch input), APCM (7.3L Power
Stroke only), Overhead Console
(SuperCrewzer only), Keyless Entry
Module (SuperCrewzer only), Traxx (Fuel)
Module (SuperCrewzer only)
30 30A 7.3L Power Stroke PCM Diode, 7.3L Power
Stroke Fuel Heater
31 15A Allison MD Transmission, Neutral Start
Relay and PCM (7.3L Power Stroke only)
Relay 1 Ð Interior Lamps
Relay 2 Ð Not Used
Relay 3 Ð Horn
Relay 4 Ð One Touch Down
Relay 5 Ð Not Used
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle's main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and specificationschapter.
Roadside Emergencies
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The high-current fuses and relays are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 15A* Park Lamps, Roof Lamps
2 25A* Cummins Powertrain Control Module
(PCM)
15A* Foglamps (SuperCrewzer only)
3 10A* Generator
4 15A* Washer Pump
5 15A* Air Intake Heater Relay (CAT), Cummins
PCM
6 20A* CAT PCM, Cummins PCM
7 15A* Stop Lamps
8 25A* C AT Fuel Heater
9 30A* Trailer Hook Up lamps (SuperCrewzer
only)
10 15A* Shift Modulator (Allison AT trans only)
(Except for f650 SuperCrewzer and
Caterpillar/Cummins)
11 20A* Allison MD Trans, Allison 2000/2400 Trans
503
304
303
302301
502
501
207201
202
203
204122118114110106102
121117113109105101
120116112108104
119115111107103
24
209206
208
18161412108642
1715131197531
205
23
22
21
401
20
19
Roadside Emergencies
156