Page 6 of 256
These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner's Guide
Fasten Safety BeltChild Seat
Child Seat Installation
WarningChild Seat Tether
Anchorage
Brake SystemAnti-Lock Brake System
Brake Fluid -
Non-Petroleum BasedTraction Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
Power Windows
Front/RearPower Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Introduction
6
Page 14 of 256

Water in fuel (if equipped)
During refueling it is possible for
water-contaminated diesel fuel to be
pumped into your fuel tank. Your
vehicle fuel system is equipped with
a fuel filter/water separator to
remove water from the fuel. The
indicator light illuminates when the fuel filter/water separator has a
significant quantity of water, or when the ignition key is switched to the
START position. If the light illuminates when the engine is running, stop
the vehicle as soon as safely possible, shut off the engine and drain the
filter bowl. Allowing water to stay in the system could result in extensive
damage to, or failure of, the fuel injection system.
To drain the fuel filter/water separator (refer toMaintenance and
Specificationschapter for procedure). Rotate the valve at the bottom of
the filter assembly allowing water to drain from the system. Close the
valve upon completion.
Do not drain water separator while engine is running. Fuel may
ignite if separator is drained while engine is running or vehicle is
moving.
Air clean warning (if equipped)
Illuminates when the air system is
restricted (dirty, clogged).
Turn signal
Illuminates when the left or right
turn signal or the hazard lights are
turned on. If one or both of the
indicators stay on continuously or
flash faster, check for a burned-out
turn signal bulb. Refer toExterior bulbsin theLightschapter.
WATER
IN
FUEL
AIR
CLEAN
Instrument Cluster
14
Page 154 of 256

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
9 5A Switch Illumination (Headlamp, Power
Windows, Power Door Locks), Power
Window Relay, Trailer Hook Up Lamps
(SuperCrewzer only)
10 Ð Not Used
11 30A Wiper Motor, Washer Pump Relay
12 10A Stoplamp Switch (Hydraulic Vehicles Only)
13 20A Radio, Cluster, 7.3L Power Stroke
Powertrain Control Module (PCM), Keep
Alive Memory
14 10A Interior Lamps, Runningboard lamps
(SuperCrewzer only)
15 10A GEM, Interior Lamp Relay, Map Lamps,
Glove Box Lamps (SuperCrewzer only),
Power Mirrors (SuperCrewzer only),
Warning Chime Module (SuperCrewzer
only)
16 15A Highbeams
17 Ð Not Used
18 5A Headlamp switch, GEM
19 15A Engine, Cluster, Cummins PC M, CAT PCM,
7.3L Power Stroke PCM (Idle Valid Switch
Input)
20 15A Starter Relay, GEM
21 10A Daytime Running Lamps (DRL)
22 15A Exhaust Brake (SuperCrewzer only),
Heated Mirrors (SuperCrewzer only), Rear
Air Suspension (SuperCrewzer only)
23 10A Electronic Flasher
24 15A Vacuum Pump, Air Dryer, ABS, Fuel Heater
Relay
25 10A Blower Motor Relay
26 10A Right Low Beam Headlamp
27 Ð Not Used
Roadside Emergencies
154
Page 156 of 256
The high-current fuses and relays are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1 15A* Park Lamps, Roof Lamps
2 25A* Cummins Powertrain Control Module
(PCM)
15A* Foglamps (SuperCrewzer only)
3 10A* Generator
4 15A* Washer Pump
5 15A* Air Intake Heater Relay (CAT), Cummins
PCM
6 20A* CAT PCM, Cummins PCM
7 15A* Stop Lamps
8 25A* C AT Fuel Heater
9 30A* Trailer Hook Up lamps (SuperCrewzer
only)
10 15A* Shift Modulator (Allison AT trans only)
(Except for f650 SuperCrewzer and
Caterpillar/Cummins)
11 20A* Allison MD Trans, Allison 2000/2400 Trans
503
304
303
302301
502
501
207201
202
203
204122118114110106102
121117113109105101
120116112108104
119115111107103
24
209206
208
18161412108642
1715131197531
205
23
22
21
401
20
19
Roadside Emergencies
156
Page 158 of 256

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
115 40A** Ignition Switch (JB fuses 5, 8, 9, 11, 21)
116 30A** Body Builder Prep
117 20A** 7.3L Power Stroke PCM
118 30A** IDM (7.3L Power Stroke only)
119/120 60A** Hydraulic ABS, Air Brake Trailer Tow Fuse
Block
121/122 60A** Hydromax Motor, Air Brake Trailer Tow
Fuse Block
201 Ð Washer Pump Relay
202 Ð Wiper Speed Relay
203 Ð Wiper Run/Park Relay
204 Ð 7.3L Power Stroke Neutral Start Relay,
Stoplamp Relay (CAT and Cummins only)
205 Ð Right Hand Stop/Turn Relay
206 Ð Left Hand Stop/Turn Relay
207 Ð Shift Modulator Relay (CAT and Power
Stroke only), Cummins VP-44 Relay, A/C
High Pressure Relay (SuperCrewzer only
208 Ð Backup Lamps Relay
209 Ð Stop Lamps Relay, Foglamps Relay
(SuperCrewzer only)
301 Ð Fuel Heater Relay (CAT and Cummins
only)/7.3L Power Stroke PCM Relay
302 Ð Park Lamps Relay
303 Ð Blower Motor Relay
304 Ð Air ABS Relay
401 Ð Not Used
501 Ð Not Used
502 Ð Not Used
503 Diode 7.3L Power Stroke PCM Diode
* Mini Fuses ** Maxi Fuses
Roadside Emergencies
158
Page 244 of 256

Maintenance Operation Frequency - Observation
Check the transmission and
engine mountings (*b)Hard shifting or excessive vibration
Check and adjust transmission
controls (*b)High effort to shift or noisy
transmission
Check fuel pump pressure Insufficient full-throttle power or
backfiring
Clean radiator cap seal. Clean
and inspect the cap surface on
the radiatorWhen the cap does not hold pressure
Check the battery terminals for
corrosionWhenever electrical power supply has
diminished
Tighten the wheel mounting
nuts to the specified torque.
Refer toServicing your
wheels and tiresRequired initially at 804 and 1 609 km
(500 and 1 000 miles). Perform again
at 804 and 1 609 km (500 and 1 000
mile) intervals after each tire
removal/replacement.
*a During maintenance and repair, protect the fuel tube and the hose
assemblies, the power steering lines, and the brake lines from the
external heat, the acids and the abrasion that could damage the lines.
*b Check for (free) linkage action and ensure that (return) spring
force is adequate to maintain pedal free play.
*c Adjust, repair or replace as required with the same or equivalent
parts.
General Maintenance Information
244