2002 FORD F650 battery

Vehicle Symbol Glossary
Panic Alarm
Engine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
Introduction
7

Battery voltage gauge
Indicates battery voltage. If the
pointer moves and stays outside the
normal operating range (as
indicated by the arrows), have the
vehicle's electrical system checked
as soon as possible.
Fuel gauge
Displays approximately how much
fuel is in the fuel tank. The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
When refueling the vehicle from
empty indication, the amount of fuel
that can be added will be less than
the advertised capacity due to the
reserve fuel.
Speedometer
Indicates the current vehicle speed.
818
EF
0
000000000
MPH
20
km/h
406080
100
120
140
160
0
10 20304050
60
70
80
90
100
Instrument Cluster
18

Replacing the battery
The remote transmitter is powered by one coin type three-volt lithium
battery CR2032 or equivalent. Typical operating range will allow you to
be up to 10 meters (33 feet) away from your vehicle. A decrease in
operating range can be caused by:
²weather conditions
²nearby radio towers
²structures around the vehicle
²other vehicles parked next to the vehicle
To replace the battery:
1. Twist a thin coin between the two
halves of the transmitter near the
key ring. DO NOT TAKE THE
FRONT PART OF THE
TRANSMITTER APART.
2. Place the positive (+) side of new
battery in the same orientation.
Refer to the diagram inside the
transmitter unit.
3. Snap the two halves back
together.
Replacement of the battery willnotcause the remote transmitter to
become deprogrammed from your vehicle. The remote transmitter should
operate normally after battery replacement.
Replacing lost transmitters
If a remote transmitter has been lost
and you would like to remove it
from the vehicle's memory, or you
would like to purchase additional
remote transmitters and have them
programmed to your vehicle:
²Takeallyour vehicle's
transmitters to your dealer for
programming, or
²Perform the programming
procedure yourself
Locks and Security
86

Programming remote transmitters
It is necessary to haveall(maximum of four Ð original and/or new) of
your remote transmitters available prior to beginning this procedure.
To program the transmitters yourself:
²Place the key in the ignition and
turn from 2 (LOCK) to 3 (OFF)
and cycle between 3 (OFF) and
4(ON) eight times in rapid
succession (within 10 seconds)
with the eighth turn ending in the
4 (ON) position. The doors will
lock/unlock to confirm that
programming mode has been
entered.
²Within 20 seconds, program a remote transmitter by pressing any
button on a transmitter. The doors will lock/unlock to confirm that the
remote transmitter has been programmed. (If more than 20 seconds
pass before pressing a remote transmitter button, the programming
mode will exit and the procedure will have to be repeated.)
²Repeat the previous step to program additional remote transmitters.
The doors will lock/unlock to confirm that each remote transmitter has
been programmed.
²When you have completed programming the remote transmitters, turn
the ignition to 3 (OFF) or wait 20 seconds. Again the doors will
lock/unlock to confirm programming has been completed.
Illuminated entry
The illuminated entry system will turn on the interior lights when the
remote transmitter unlock control is pressed.
The illuminated entry system will turn off the interior lights if the
ignition switch is turned to the ON position, or if the remote transmitter
lock control is pressed, or after 25 seconds of illumination.
The inside lights will not turn off if:
²they have been turned on with the dimmer control or
²any door is open
The battery save feature will turn off the interior lights 45 minutes after
the last door is closed, even if the dimmer control is on.
3
2
1
5
4
Locks and Security
87

After the engine starts:
²On some engines, theWait to
startlight should illuminate after
the engine starts. Allow the
engine to idle about three
minutes or until the engine
coolant temperature gauge begins
to rise. Maintain idle speed until theWait to startlight cycles off to
indicate the air intake heater has shut off (approximately six
minutes). Operating the engine at higher speeds will reduce the
effectiveness of the air inlet heater.
²Do not increase engine speed
until the oil pressure gauge
indicates normal pressure.
²Ensure engine oil pressure is
indicated on the gauge within 15
seconds after starting.
²Idle the engine for three to five
minutes before operating with a
full load.
²Try to limit engine idle to 10
minutes. Excessive idling reduces fuel economy.
²When starting a cold engine, increase the engine speed (RPM) slowly
to make sure adequate lubrication is available to the bearings.
Restarting after running out of fuel
The fuel system may need to be purged of air, refer toRunning out of
fuelin theMaintenance and specificationschapter.
Cold weather starting
Perform the following to assure efficient starting in cold weather:
²Use the proper grade oil for your climate. Refer to your engine
operator's manual for proper grade oil.
²Test the battery more frequently to assure ample power for starting.
²All electrical connections should be tight and in good condition to
prevent losses through loose or corroded connections.
WAIT
TO
START
L
H
Driving
109

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
28 10A Left Low Beam Headlamp
29 10A Cluster, GEM, 7.3L Power Stroke PCM
(clutch switch input), APCM (7.3L Power
Stroke only), Overhead Console
(SuperCrewzer only), Keyless Entry
Module (SuperCrewzer only), Traxx (Fuel)
Module (SuperCrewzer only)
30 30A 7.3L Power Stroke PCM Diode, 7.3L Power
Stroke Fuel Heater
31 15A Allison MD Transmission, Neutral Start
Relay and PCM (7.3L Power Stroke only)
Relay 1 Ð Interior Lamps
Relay 2 Ð Not Used
Relay 3 Ð Horn
Relay 4 Ð One Touch Down
Relay 5 Ð Not Used
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle's main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and specificationschapter.
Roadside Emergencies
155

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
12 10A* Keyless Entry Module (SuperCrewzer only)
13 10A* Park Brake Adjustment Module
(SuperCrewzer only)
14 Ð Not Used
15 7.5A* Body Builder Prep (Hydraulic Vehicles
Only)
16 10A* Allison 2000/2400 Trans (Except F650
SuperCrewzer)
17 5A* Radio (SuperCrewzer only)
18 Ð Not Used
19 Ð Not Used
20 Ð Not Used
21 10A* GEM (Hydraulic Vehicles Only)
22 Ð Not Used
23 Ð Not Used
24 Ð Not Used
101 40A** ABS (Air Only)
102 20A** Body Builder Prep Run Feed
103 50A** Ignition Switch (JB fuses 8, 9, 11, 19, 20,
22, 23, 24, 25, 29, 30, 31)
104 20A** Power Point
105 20A** Power Door Locks
106 30A** Headlamps
107 50A** Junction Box Battery Feed (fuses 1, 2, 3, 4,
12, 13, 14, 15)
108 40A** Cummins Fuel Heater
109 40A** Power Windows
110 30A** Power Seats (SuperCrewzer only)
111 30A** Body Builder Prep
112 40A** Blower Motor
113 30A** Heated Seats (SuperCrewzer only)
114 30A** E-Brake (SuperCrewzer only)
Roadside Emergencies
157

JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Batteries contain sulfuric acid which burns skin, eyes, and
clothing.
Preparing your vehicle
Also see the label on the battery.
1. Use only a 12±volt supply to start your vehicle. If you connect your
battery to a 24±volt power supply you can damage your starter, ignition
system and other electrical components. Do not attach the jumper cables
to the glow plug relay as this could severely damage the glow plugs,
injector driver module and PCM.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle's electrical system.
3. Park the booster vehicle close to the disabled vehicle making sure
theydo nottouch. Set the parking brake on both vehicles and stay clear
of the engine cooling fan and other moving parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure the vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Roadside Emergencies
161