2002 FORD F650 headlamp

STARTING PROCEDURES
Operating precautions
²Always shift to a lower gear at high altitudes to prevent engine
smoking.
²Avoid extended and unnecessary idling.
Diesel engine vapors are combustible. Do not operate the engine
in an enclosed area. These vapors can be sucked through the air
intake system and cause engine acceleration and overspeeding, which
may result in bodily injury and extensive property damage. The
equipment owner and operator are responsible for safe operation in a
hostile environment.
Starting the engine
1. Ensure headlamps and all accessories are turned off, the parking
brake is applied and the transmission is in the neutral position (or P
[Park] for Allison 2400 transmissions).
If your vehicle is equipped with an
air intake heater, the heater will
activate in cooler weather. If the
Wait to startlight illuminates,do
notcrank the engine until the light
goes off.
If equipped with an air intake heater, DO NOT use ether or any
other starting fluids. The use of starting fluids (ether) in an
engine equipped with an air intake heater could cause an explosion
and result in vehicle damage, property damage and/or personal injury.
2. Do not depress the accelerator during starting the engine.
3. Start the engine.
If the engine does not start after 30 seconds of cranking, allow two
minutes for the starter to cool before trying again. Excessive cranking
may damage the starter.
WAIT
TO
START
Driving
108

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
9 5A Switch Illumination (Headlamp, Power
Windows, Power Door Locks), Power
Window Relay, Trailer Hook Up Lamps
(SuperCrewzer only)
10 Ð Not Used
11 30A Wiper Motor, Washer Pump Relay
12 10A Stoplamp Switch (Hydraulic Vehicles Only)
13 20A Radio, Cluster, 7.3L Power Stroke
Powertrain Control Module (PCM), Keep
Alive Memory
14 10A Interior Lamps, Runningboard lamps
(SuperCrewzer only)
15 10A GEM, Interior Lamp Relay, Map Lamps,
Glove Box Lamps (SuperCrewzer only),
Power Mirrors (SuperCrewzer only),
Warning Chime Module (SuperCrewzer
only)
16 15A Highbeams
17 Ð Not Used
18 5A Headlamp switch, GEM
19 15A Engine, Cluster, Cummins PC M, CAT PCM,
7.3L Power Stroke PCM (Idle Valid Switch
Input)
20 15A Starter Relay, GEM
21 10A Daytime Running Lamps (DRL)
22 15A Exhaust Brake (SuperCrewzer only),
Heated Mirrors (SuperCrewzer only), Rear
Air Suspension (SuperCrewzer only)
23 10A Electronic Flasher
24 15A Vacuum Pump, Air Dryer, ABS, Fuel Heater
Relay
25 10A Blower Motor Relay
26 10A Right Low Beam Headlamp
27 Ð Not Used
Roadside Emergencies
154

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
28 10A Left Low Beam Headlamp
29 10A Cluster, GEM, 7.3L Power Stroke PCM
(clutch switch input), APCM (7.3L Power
Stroke only), Overhead Console
(SuperCrewzer only), Keyless Entry
Module (SuperCrewzer only), Traxx (Fuel)
Module (SuperCrewzer only)
30 30A 7.3L Power Stroke PCM Diode, 7.3L Power
Stroke Fuel Heater
31 15A Allison MD Transmission, Neutral Start
Relay and PCM (7.3L Power Stroke only)
Relay 1 Ð Interior Lamps
Relay 2 Ð Not Used
Relay 3 Ð Horn
Relay 4 Ð One Touch Down
Relay 5 Ð Not Used
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle's main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and specificationschapter.
Roadside Emergencies
155

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
12 10A* Keyless Entry Module (SuperCrewzer only)
13 10A* Park Brake Adjustment Module
(SuperCrewzer only)
14 Ð Not Used
15 7.5A* Body Builder Prep (Hydraulic Vehicles
Only)
16 10A* Allison 2000/2400 Trans (Except F650
SuperCrewzer)
17 5A* Radio (SuperCrewzer only)
18 Ð Not Used
19 Ð Not Used
20 Ð Not Used
21 10A* GEM (Hydraulic Vehicles Only)
22 Ð Not Used
23 Ð Not Used
24 Ð Not Used
101 40A** ABS (Air Only)
102 20A** Body Builder Prep Run Feed
103 50A** Ignition Switch (JB fuses 8, 9, 11, 19, 20,
22, 23, 24, 25, 29, 30, 31)
104 20A** Power Point
105 20A** Power Door Locks
106 30A** Headlamps
107 50A** Junction Box Battery Feed (fuses 1, 2, 3, 4,
12, 13, 14, 15)
108 40A** Cummins Fuel Heater
109 40A** Power Windows
110 30A** Power Seats (SuperCrewzer only)
111 30A** Body Builder Prep
112 40A** Blower Motor
113 30A** Heated Seats (SuperCrewzer only)
114 30A** E-Brake (SuperCrewzer only)
Roadside Emergencies
157

If engine cranks but won't start
For troubleshooting information, refer to the engine operator's manual.
If engine runs hot
For troubleshooting information, refer to the engine operator's manual.
If fuses burn out
Burned-out or ªblown-outº fuses or circuit breaker tripping (if equipped)
usually indicate an electrical short circuit, although a fuse may
occasionally fail from vibration. Insert a second fuse or reset the breaker
(if equipped). If this fuse immediately burns out or the breaker (if
equipped) trips and you cannot locate the fuse, return your vehicle to
your dealer for a circuit check.
If lamp bulbs burn out
Repeated lamp burn-out usually indicates a loose connection, either at
the lamp socket, the system ground or a malfunctioning voltage
regulator. If examination does not indicate the cause of the trouble,
return your vehicle to your dealer for inspection.
If headlamps flash on and off
If headlamps flash on and off at regular intervals, the system circuit
breaker (if equipped) is operating, indicating a short circuit or overload.
Take your vehicle to your dealer for a circuit check.
ENGINE COOLANT AND OIL REFILL CAPACITIES
Engine Engine coolant
(approximate
capacity)Engine oil
(approximate
capacity)
Caterpillar 3126 B 23.7L (25.0 quarts)
1
Cummins B 5.9L 23.1L (24.4 quarts)1
Power Stroke 7.3L 18.0L (19.0 quarts) 18.0L (19.0 quarts)2
1
Refer to the engine operator's manual for engine oil refill capacities.
2Engine oil and filter change.
Maintenance and Specifications
220

Maintenance Operation Frequency — ObservationClean body/door drain holes.
Clean windshield wiper blades.
Replace windshield wiper blades.
Lubricate body lock cylinders, door and hood hinges.
Check headlamp alignment.
Check windshield washer fluid level. Add fluid if required.At least twice annually.
As required.
If wiping the blades with a clean cloth and mild detergent
and washing the windshield with a cleaner does not restore
a clean wipe.
Difficult to operate or noisy.
Lamp beams in wrong position when vehicle operating
loaded.
If washers do not spray fluid when operated. GENERAL MAINTENANCE SERVICES
Listed below are vehicle checks that should be made periodically either by the owner or a qualified technician. It is recommended
that deficiencies be brought to the attention of your dealer or another qualified service outlet as soon as possible in order that
advice regarding the need for service or replacement can be obtained.
General Maintenance Information
242

Ordering additional owner's
literature .................................171
The Dispute Settlement
Board .......................................167
D
Daytime running lamps
(see Lamps) ................................61
Driving under special
conditions
through water .........................148
E
Emergencies, roadside
jump-starting ..........................164
Emission control system ..........231
Engine
check engine/service engine
soon light ....................................9
cleaning ...................................176
coolant .....................................189
Engine block heater .................110
Engine fan .................................195
Engine oil ..................................183
checking and adding ..............183
oil pressure gauge ....................17
recommendations ...................184
Exhaust fumes ..........................112
F
Foglamps .....................................62
Fuel ............................................196
calculating fuel
economy ..........................202, 204
choosing the right fuel ...........197
filling your vehicle with fuel ..196filter, specifications ........198±200
gauge .........................................18
improving fuel
economy ..........................202, 204
safety information relating to
automotive fuels .....................196
Fuses ..................................151±152
G
Gas mileage
(see Fuel economy) .........202, 204
Gauges .........................................16
battery voltage gauge ...............18
engine coolant temperature
gauge .........................................16
engine oil pressure gauge ........17
fuel gauge ..................................18
odometer ...................................19
speedometer .............................18
tachometer ................................19
trip odometer ............................19
H
Hazard flashers .........................150
Headlamps ...................................61
aiming ........................................62
daytime running lights .............61
flash to pass ..............................61
high beam ...........................15, 61
turning on and off ....................61
warning chime ..........................15
Heating
heater only system ...................56
heating and air conditioning
system .......................................57
Index
250

I
Ignition
removing the key ....................145
Infant seats
(see Safety seats) .....................103
Instrument panel
cleaning ...................................177
cluster ......................................178
lighting up panel and
interior .......................................62
J
Jump-starting your vehicle ......164
K
Keys
key in ignition chime ...............15
removing from the ignition ....145
L
Lamps ..........................................73
bulb replacement
specifications chart ..................64
cargo lamps ...............................62
daytime running light ...............61
fog lamps ...................................62
headlamps .................................61
headlamps, flash to pass ..........61
instrument panel, dimming .....62
interior lamps ...........................63
replacing bulbs ...................63±67
Lane change indicator
(see Turn signal) ........................63
Lights, warning and
indicator ..................................9, 14anti-lock brakes
(ABS) ..........................11±12, 114
brake ....................................11±12
charging system ........................13
check coolant ......................12±13
high beam .................................15
safety belt .................................12
service engine soon ....................9
turn signal indicator .................14
Lubricant specifications ...........222
M
Maintenance and Care ..............233
Manual transmission .................141
Mirrors .........................................75
heated ........................................73
side view mirrors (power) .......76
O
Odometer .....................................19
P
Panic alarm feature, remote
entry system ................................85
Parking brake ............115, 118, 122
Power distribution box
(see Fuses) ...............................155
Power door locks ........................84
Power mirrors .............................76
Power steering ..................130±131
fluid, checking and adding ....205
Power Windows ...........................74
Index
251