2002 FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS fuel

EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the “Service Engine Soon” light, charging system warning
light or the temperature warning light, fluid leaks, strange odors, smoke
or loss of engine power, could indicate that the emission control system
is not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
Maintenance and specifications
82

Failure to follow these precautions may adversely affect the
handling of the vehicle and make it easier for the driver to lose
control and roll over.
Tires that are larger or smaller than your vehicle’s original tires may also
affect the accuracy of your speedometer.
The tires on your vehicle have been match mounted to the original
equipment wheels. Replacement tires should be mounted so that the
match mount mark on the tire aligns with the small dimple in the face of
the wheel rim.
SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use chains, it is recommended that steel
wheels (of the same size and specifications) be used as chains may chip
aluminum wheels.
Follow these guidelines when using snow tires and chains:
•Use only SAE Class S chains.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
Maintenance and specifications
94

MOTORCRAFT PART NUMBERS
Component 6.8L V10 engine
Air filter element FA-1634
Battery BXT-65-750
Fuel filter FG-986B
Oil filter FL-820-S
PCV valve EV-233
Spark plugs* AWSF-22E
*Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)All 29.0L
(30.6 quarts)
Maintenance and specifications
95

Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL
range on
dispstick
Rear axle
2Motorcraft SAE
75W-90
Synthetic Rear
Axle LubricantDana 80 3.9L
(4.0 quarts)3
Motorcraft SAE
80W-90
Synthetic Rear
Axle LubricantDana 135 11.7L
(12.0 quarts)3
Fuel tank N/A All 284.0L
(75 .0 gallons)
Transmission
4Motorcraft
MERCONAT FAll 16.8L
(17.7 quarts)5
Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is
considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
1Add the coolant type originally equipped in your vehicle.
2Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
3Fill Dana rear axles to 6 mm to 14 mm (1/4 inch to 9/16 inch) below
bottom of fill hole.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
Maintenance and specifications
96

ENGINE DATA
Engine 6.8L V10 engine
Cubic inches 415
Required fuel 87 octane
Firing order 1-6-5-10-2-7-3-8-4-9
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system Coil on plug
Compression ratio 9.0:1
IDENTIFYING YOUR VEHICLE
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
Vehicle Identification Number
The vehicle identification number is attached to a metal tag and is
located on the front firewall to the right of the air filter.
If you ever find it necessary to communicate with Ford Motor Company
about your vehicle, always include the VIN in your communication.
Maintenance and specifications
99

check engine/
service engine soon light ...........7
cleaning .....................................58
coolant .......................................65
fail-safe coolant ........................70
idle speed control .....................63
lubrication specifications ...97, 99
refill capacities ..........................95
service points ............................60
starting after a collision ...........39
Engine block heater ...................25
Engine oil ....................................61
checking and adding ................61
dipstick ......................................61
filter, specifications ............62, 95
recommendations .....................62
refill capacities ..........................95
specifications ......................97, 99
Exhaust fumes ............................25
F
Fail safe cooling ..........................70
Fluid capacities ...........................95
Fuel ..............................................72
calculating fuel economy .........78
capacity .....................................95
choosing the right fuel .............74
comparisons with EPA fuel
economy estimates ...................81
detergent in fuel .......................75
filling your vehicle
with fuel ..............................72, 78
filter, specifications ............76, 95
fuel pump shut-off switch .......39
gauge .........................................13
improving fuel economy ..........78
low fuel warning light ..............10
octane rating .......................74, 99
quality ........................................75running out of fuel ...................75
safety information relating
to automotive fuels ..................72
Fuses ............................................41
G
Gas mileage
(see Fuel economy) ...................78
Gauges .........................................11
battery voltage gauge ...............13
engine coolant
temperature gauge ...................12
engine oil pressure gauge ........12
fuel gauge ..................................13
odometer ...................................14
speedometer .............................13
tachometer ................................14
trip odometer ............................14
GAWR (Gross Axle
Weight Rating) ............................34
calculating .................................35
definition ...................................34
driving with a heavy load ........34
location ......................................34
GVWR (Gross Vehicle
Weight Rating) ............................34
calculating ...........................34–35
definition ...................................34
driving with a heavy load ........34
location ......................................34
H
Hazard flashers ...........................39
Headlamps ...................................15
daytime running lights .............15
flash to pass ..............................16
high beam ...........................11, 15
turning on and off ....................15
warning chime ..........................11
Index
102

I
Ignition ...................................22, 99
Inspection/maintenance
(I/M) testing ................................83
Instrument panel
cluster ..........................................7
lighting up panel
and interior ...............................16
J
Jack ..............................................48
positioning .................................48
storage .......................................48
Jump-starting your vehicle ........51
K
Keys
key in ignition chime ...............11
positions of the ignition ...........22
L
Lamps
cargo lamps ...............................16
daytime running light ...............15
headlamps .................................15
headlamps, flash to pass ..........16
instrument panel, dimming .....16
replacing bulbs .........................16
Lights, warning and indicator ......7
anti-lock brakes (ABS) ........9, 28
brake ............................................9
charging system ........................10
check coolant ............................10
door ajar ....................................11
engine oil pressure ...................10
fuel reset ...................................10high beam .................................11
low fuel ......................................10
safety belt ...................................9
service engine soon ....................7
turn signal indicator .................10
Load limits ...................................34
GAWR ........................................34
GVWR ........................................34
trailer towing ............................34
Lubricant specifications .......97, 99
M
Motorcraft parts ....................76, 95
O
Octane rating ..............................74
Odometer .....................................14
Oil (see Engine oil) ....................61
Overdrive .....................................21
P
Parking brake ..............................29
Parts (see Motorcraft parts) ......95
Power distribution box
(see Fuses) .................................44
Power steering
fluid, checking and adding ......84
fluid, refill capacity ..................95
fluid, specifications .............97, 99
R
Relays ....................................41, 48
Index
103