2002 FORD EXPLORER brake

Remove any exterior accessories, such as antennas, before entering a car
wash. If you have wax applied to the vehicle at a commercial car wash, it
is recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
After washing, apply the brakes several times to dry them.
Underbody
Flush the complete underside of vehicle frequently. Keep body drain
holes unplugged. Inspect for road damage.
Waxing your vehicle
Waxing your vehicle on a regular basis will reduce minor scratches and
paint damage.
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Use a cleaning fluid with a
clean cloth to remove any bugs before waxing your vehicle. Use tar
remover to remove any tar spots.
Avoid getting wax on the windshield, or on any surfaces which appear
coarse or bumpy. If you have wax applied at a commercial car wash, it is
recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
Repairing paint chips
Minor scratches or paint damage from road debris may be repaired with
the Ultra Touch Prep and Finishing Kit (#F7AZ-19K507±BA), Lacquer
Touch-up Paint (#ALBZ-19500±XXXXA), or Exterior Acrylic Spray
Lacquer (#ALAZ-19500±XXXXA) from the Ford Car Care Chemicals line.
Please note that the part numbers (shown as XXXX above) will vary with
your vehicle's specific coloring. Observe the application instructions on
the products.
Remove particles such as bird droppings, tree sap, insect remains, tar
spots, road salt and industrial fallout immediately.
Cleaning the engine
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
Maintenance and care
278

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L V8 engine
Air filter element FA-1695 FA-1695
Fuel filter FG-986B FG-986B
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve EV-243 F6ZE-6C324-CA
Spark plugs* AGSF-22PP ** AWSF-32P
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the service number suffix letter as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid and
Clutch fluid (if
equipped)High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor Oil4.0L 4.7L
(5.0 quarts)
Motorcraft SAE
5W-20 Super
Premium Motor Oil4.6L 5.7L
(6.0 quarts)
Fuel tank N/A All 85.2L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill between
the MIN and
MAX lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONtAT F5-speed manual 2.4L
(5.1 pints)2
Motorcraft
MERCONtVATFAutomatic
transmissions
only.12.0L
(12.7 quarts)3
Capacities and specifications
283

4Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
5All rear axles are filled with Motorcraft SAE 75W-140 High Performance
Synthetic Rear Axle Lubricant, part number F1TZ-19780±B or equivalent
meeting Ford Specification WSL-M2C192±A.
6Limited Slip differentials must add 118ml (4 oz) of Additive Friction
Modifier C8AZ-19B546±A or equivalent meeting Ford Specification
EST-M2C118±A to the rear axle whenever the axle has been serviced.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic brake
fluidHigh
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-ABESA-M6C25-A,
DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored
or
yellow-colored)VC-4-A (in
Canada CXC-10)ESE-M97B44-A
or
WSS-M97B51-A
Capacities and specifications
285

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
Capacities and specifications
290

A
Air bag supplemental
restraint system ................155, 159
and child safety seats ............157
description ......................155, 159
disposal ....................................162
driver air bag ..................157, 160
indicator light ...........10, 159, 161
operation .........................157, 160
passenger air bag ...........157, 160
side air bag ..............................159
Air cleaner filter .......................283
Air conditioning ..........................33
automatic temperature
control system ..........................37
auxiliary heater and air
conditioner ................................46
rear seat controls .....................47
Ambulance packages ....................3
Antifreeze
(see Engine coolant) ................241
Anti-lock brake system
(see Brakes) ......................176±177
Anti-theft system ......................125
arming the system ..................125
disarming a
triggered system .....................126
warning light .............................11
Audio system (see Radio) ...51, 74
Automatic transmission
driving an automatic
overdrive .................................182
fluid, adding ............................248
fluid, checking ........................248
fluid, refill capacities ..............283
fluid, specification ..................287
Auxiliary power point ...............112Axle
lubricant specifications ..285, 287
refill capacities ........................283
traction lok ..............................194
B
Battery .......................................251
acid, treating emergencies .....251
charging system
warning light .............................11
jumping a disabled battery ....222
maintenance-free ....................251
replacement, specifications ...283
servicing ..................................251
voltage gauge ............................16
Belt minder ...............................151
Brakes ........................................176
anti-lock ...........................176±177
anti-lock brake system
(ABS) warning light .........11, 177
brake warning light ..................10
fluid, checking and adding ....240
fluid, refill capacities ..............283
fluid, specifications .........285, 287
lubricant specifications ..285, 287
parking ....................................177
pedals (see Power
adjustable foot pedals) ............30
shift interlock ..........................180
Break-in period .............................3
C
Capacities for refilling fluids ....283
Cargo cover ...............................115
Certification Label ....................289
Child safety restraints ..............162
child safety belts ....................162
Index
304

fog lamps ...................................28
headlamps .................................28
headlamps, flash to pass ..........29
instrument panel, dimming .....29
interior lamps .........................102
replacing bulbs ...............270±274
Lane change indicator
(see Turn signal) ........................89
Liftgate ..............................114, 117
Lights, warning and indicator ......8
air bag ........................................10
anti-lock brakes (ABS) ....11, 177
anti-theft ...................................11
brake ..........................................10
charging system ........................11
cruise indicator .........................12
door ajar ....................................12
fuel cap light .............................10
high beam .................................11
overdrive off ..............................12
safety belt .................................10
service engine soon ....................8
speed control ............................95
turn signal indicator .................11
Load limits .................................194
GAWR ......................................194
GVWR ......................................194
trailer towing ..........................194
Loading instructions .................196
Locks
autolock ...................................124
childproof ................................110
doors ........................................109
Lubricant specifications ...285, 287
Lumbar support, seats .............135
M
Manual transmission .................185fluid capacities ........................283
lubricant specifications ..........287
reverse .....................................187
Message center ...........................19
english/metric button ...............23
system check button ................24
warning messages .....................24
Mirrors .......................................108
automatic dimming
rearview mirror .......................107
cleaning ...................................282
fold away .................................111
heated ......................................111
programmable memory ..........117
side view mirrors (power) .....110
Moon roof ..................................102
Motorcraft parts ................265, 283
O
Octane rating ............................262
Odometer .....................................15
Oil (see Engine oil) ..................235
P
Panic alarm feature,
remote entry system ................117
Parking brake ............................177
Parts (see Motorcraft parts) ....283
Pedals (see Power
adjustable foot pedals) ...............30
Power adjustable foot pedals .....30
Power distribution box
(see Fuses) ...............................213
Power door locks ......................109
Power steering ..........................178
Index
308