2002 FORD EXPLORER power steering

Vehicle Symbol Glossary
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel cap
Introduction
5

The BRAKE warning lamp in the
instrument cluster illuminates and
remains illuminated (when the
ignition is turned ON) until the
parking brake is released.
Always set the parking brake fully and make sure that the
gearshift is securely latched in P (Park) (automatic
transmission) or in 1 (First) (manual transmission).
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake applies only the
rear brakes, the vehicle's stopping distance will increase greatly and the
handling of your vehicle will be adversely affected.
Pull the release lever to release the
brake. Driving with the parking
brake on will cause the brakes to
wear out quickly and reduce fuel
economy.
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to help steer the vehicle.
To prevent damage to the power steering pump:
²Never hold the steering wheel to the extreme right or the extreme left
for more than a few seconds when the engine is running.
²Do not operate the vehicle with a low power steering pump fluid level
(below the MIN mark on the reservoir).
If the power steering system breaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
!
BRAKE
Driving
178

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.0L SOHC V6 engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Engine oil dipstick
4. Brake fluid reservoir
5. Power distribution box
6. Battery
7. Power steering fluid reservoir
8. Air filter assembly
9. Windshield washer fluid reservoir
Maintenance and care
233

4.6L V8 engine
1. Engine coolant reservoir
2. Engine oil dipstick
3. Clutch fluid reservoir (if equipped)
4. Brake fluid reservoir
5. Power distribution box
6. Battery
7. Power steering fluid reservoir
8. Engine oil filler cap
9. Air filter assembly
10. Windshield washer fluid reservoir
1
10987
23 564
Maintenance and care
234

Continued operation will increase the engine temperature:
²the engine will completely shut down.
²steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re start the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only MERCONtAT F.
Maintenance and care
247

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L V8 engine
Air filter element FA-1695 FA-1695
Fuel filter FG-986B FG-986B
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve EV-243 F6ZE-6C324-CA
Spark plugs* AGSF-22PP ** AWSF-32P
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the service number suffix letter as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid and
Clutch fluid (if
equipped)High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor Oil4.0L 4.7L
(5.0 quarts)
Motorcraft SAE
5W-20 Super
Premium Motor Oil4.6L 5.7L
(6.0 quarts)
Fuel tank N/A All 85.2L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill between
the MIN and
MAX lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONtAT F5-speed manual 2.4L
(5.1 pints)2
Motorcraft
MERCONtVATFAutomatic
transmissions
only.12.0L
(12.7 quarts)3
Capacities and specifications
283

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C153-G
with API
Certification
Mark
4.6L Engine oilMotorcraft SAE
5W20 Super
Premium Motor
OilXO -5W20-QSPWSS-M2C153-H
with API
Certification
Mark
Automatic
transmission
2
Motorcraft
MERCONtV
AT FXT-5-QM MERCONtV
Power steering
fluidMotorcraft
MERCONt
Multi-Purpose
AT FXT-2-QDX MERCONt
Ford
conventional and
Traction-Lok
rear axles75W-140 High
performance
synthetic rear
axle lubricant
3,43,4 3,4
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCONt
Multi-Purpose
AT FXT-2-QDX MERCONt
5-speed manual
transmissionMotorcraft
MERCONt
Multi-Purpose
AT FXT-2-QDX MERCONt
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
Capacities and specifications
286

Child safety seats ......................163
attaching with tether straps ..167
in front seat ............................165
in rear seat ..............................165
Cleaning your vehicle ...............277
engine compartment ..............278
exterior ....................................278
exterior lamps .........................280
instrument cluster lens ..........281
instrument panel ....................281
interior .....................................281
mirrors .....................................282
plastic parts ............................280
safety belts ..............................282
washing ....................................277
waxing .....................................278
wheels ......................................280
windows ..................................282
wiper blades ............................280
woodtone trim ........................282
Climate control (see Air
conditioning or Heating) ............33
Clock ..........................56, 62, 72, 86
Clutch
operation while driving ..........185
recommended shift speeds ....186
Compass, electronic ....................17
calibration .................................19
set zone adjustment ...........18, 20
Console ......................................112
overhead ..................................100
rear ..........................................113
Controls
power seat ...............................133
steering column ........................99
Coolant
checking and adding ..............241
refill capacities ................245, 283
specifications ..................285, 287Cruise control
(see Speed control) ....................90
Customer Assistance ................205
Ford accessories
for your vehicle ......................298
Ford Extended
Service Plan ............................291
Getting assistance outside
the U.S. and Canada ..............297
Getting roadside assistance ...205
Getting the
service you need ....................291
Ordering additional
owner's literature ...................302
The Dispute
Settlement Board ...................294
Utilizing the Mediation/
Arbitration Program ...............297
D
Daytime running lamps
(see Lamps) ................................28
Defrost
rear window ..............................50
Dipstick
automatic
transmission fluid ...................248
engine oil .................................235
Doors
door ajar warning .....................12
lubricant specifications ..........285
Driveline universal joint
and slip yoke .............................251
Driving under special
conditions ..................................193
mud ..........................................192
sand .........................................192
snow and ice ...................192±193
Index
305