2002 FORD EXCURSION battery

20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 2 A
Cleaning 213
Underbody preservation 217
Maintenance and Specifications 219
Hood 220
Engine compartment 221
Engine oil 222
Battery 225
Fuel information 233
Air filter(s) 248
Part numbers 254
Refill capacities 254
Lubricant specifications 257
Engine data 259
Vehicle dimensions 260
Accessories 263
Index 266All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2002 Ford Motor Company
Table of Contents
3
Cleaning 213
Underbody preservation 217
Maintenance and Specifications 219
Hood 220
Engine compartment 221
Engine oil 222
Battery 225
Fuel information 233
Air filter(s) 248
Part numbers 254
Refill capacities 254
Lubricant specifications 257
Engine data 259
Vehicle dimensions 260
Accessories 263
Index 266All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2002 Ford Motor Company
Table of Contents
3

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Vehicle Symbol Glossary
Power Window Lockout
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic Alarm
Engine Oil
Engine Coolant
Engine Coolant
Temperature
Do Not Open When Hot
Battery
Avoid Smoking, Flames,
or Sparks
Battery Acid
Explosive Gas
Fan Warning
Power Steering Fluid
Maintain Correct Fluid
Level
MAX
MIN
Emission System
Engine Air Filter
Passenger Compartment
Air Filter
Jack
Check fuel cap
Low tire warning
Introduction
9
Vehicle Symbol Glossary
Power Window Lockout
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic Alarm
Engine Oil
Engine Coolant
Engine Coolant
Temperature
Do Not Open When Hot
Battery
Avoid Smoking, Flames,
or Sparks
Battery Acid
Explosive Gas
Fan Warning
Power Steering Fluid
Maintain Correct Fluid
Level
MAX
MIN
Emission System
Engine Air Filter
Passenger Compartment
Air Filter
Jack
Check fuel cap
Low tire warning
Introduction
9

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position). It also illuminates if the parking brake is engaged. If the brake
system warning light does not illuminate as described, seek service
immediately. Illumination after the parking brake is released indicates low
brake fluid level or a brake system malfunction and the brake system
should be serviced immediately by a qualified technician.Refer toBrakesin theDrivingchapter for more information.
Anti-lock brake system (ABS)To confirm the anti-lock brake system
(ABS) warning light is functional it
will momentarily illuminate when the
ignition is turned to the ON position
(alternatively for some vehicles when
the ignition is moved from the ON position to the START position, the light
will momentarily illuminate just prior to reaching the START position). If
the light remains on, continues to flash or fails to illuminate, have the ABS
serviced immediately. If the ABS light remains on, it means the anti-lock
brake system has malfunctioned and is disabled, however, the normal brake
system will still function unless the brake warning light also remains
illuminated and parking brake is off. Refer toBrakesin theDriving
chapter for more information.Safety belt
Illuminates to remind you to fasten
your safety belts. For more
information, refer to theSeating
and safety restraintschapter.
Air bag readiness
Illuminates to confirm that the air
bags (front or side) are operational.
If the light fails to illuminate,
continues to flash or remains on,
have the system serviced immediately.
Charging system
Illuminates when the battery is not
charging properly.
ABS
Instrument Cluster12
position). It also illuminates if the parking brake is engaged. If the brake
system warning light does not illuminate as described, seek service
immediately. Illumination after the parking brake is released indicates low
brake fluid level or a brake system malfunction and the brake system
should be serviced immediately by a qualified technician.Refer toBrakesin theDrivingchapter for more information.
Anti-lock brake system (ABS)To confirm the anti-lock brake system
(ABS) warning light is functional it
will momentarily illuminate when the
ignition is turned to the ON position
(alternatively for some vehicles when
the ignition is moved from the ON position to the START position, the light
will momentarily illuminate just prior to reaching the START position). If
the light remains on, continues to flash or fails to illuminate, have the ABS
serviced immediately. If the ABS light remains on, it means the anti-lock
brake system has malfunctioned and is disabled, however, the normal brake
system will still function unless the brake warning light also remains
illuminated and parking brake is off. Refer toBrakesin theDriving
chapter for more information.Safety belt
Illuminates to remind you to fasten
your safety belts. For more
information, refer to theSeating
and safety restraintschapter.
Air bag readiness
Illuminates to confirm that the air
bags (front or side) are operational.
If the light fails to illuminate,
continues to flash or remains on,
have the system serviced immediately.
Charging system
Illuminates when the battery is not
charging properly.
ABS
Instrument Cluster12

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2.FAST FORWARDcontrol
Press to advance the direction of the DVD movie.
3.PLAY/STOPcontrol
Press to play or stop the DVD movie.
4.SEEKcontrol
Press to reverse or advance the chapter of the DVD or the track of the
CD.
5.DISPLAY (DISP)control
Press to enable on screen display of player menu and user display
adjustments. Once the display is on, use SEEK to choose the desired
screen setting.
6.ENTER (ENT) MEMORYcontrol
In DVD playback mode, press the control to select a designated item in
menu mode.
In stop mode, press the control to select the next memory preset.
7.MNU/MODEcontrol
In DVD playback mode, press to access the disc menu.
In stop mode, press to change to rear seat mode (i.e. AM, FM, CD . . . )
8.VOLUMEcontrol
Press to increase (+) or decrease (-) volume level.
Battery replacement
Batteries are supplied with the
remote control unit. Since all
batteries have a limited shelf life,
replace them when the unit fails to
control the DVD player. There is a
LED indicator light on the remote
control that will illuminate when any
control is pressed.
Slide the battery cover off as shown on the remote control to access the
batteries.
The remote control unit uses two AAA batteries.Entertainment Systems46
2.FAST FORWARDcontrol
Press to advance the direction of the DVD movie.
3.PLAY/STOPcontrol
Press to play or stop the DVD movie.
4.SEEKcontrol
Press to reverse or advance the chapter of the DVD or the track of the
CD.
5.DISPLAY (DISP)control
Press to enable on screen display of player menu and user display
adjustments. Once the display is on, use SEEK to choose the desired
screen setting.
6.ENTER (ENT) MEMORYcontrol
In DVD playback mode, press the control to select a designated item in
menu mode.
In stop mode, press the control to select the next memory preset.
7.MNU/MODEcontrol
In DVD playback mode, press to access the disc menu.
In stop mode, press to change to rear seat mode (i.e. AM, FM, CD...)
8.VOLUMEcontrol
Press to increase (+) or decrease (-) volume level.
Battery replacement
Batteries are supplied with the
remote control unit. Since all
batteries have a limited shelf life,
replace them when the unit fails to
control the DVD player. There is a
LED indicator light on the remote
control that will illuminate when any
control is pressed.
Slide the battery cover off as shown on the remote control to access the
batteries.
The remote control unit uses two AAA batteries.Entertainment Systems46

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General operating tips
•When the engine is not running, use the system sparingly otherwise it
will run the battery down.
•When the ignition is turned to OFF, the Rear Seat Entertainment DVD
System is also turned OFF. When the ignition is turned ON, the
system will begin playback from the last selected media source when
the play control is pressed.
•To disable the DVD player, simultaneously press the 3 and 5 memory
presets on the radio face. To enable the DVD player again, press the 3
and 5 presets simultaneously.
•The DVD player is only capable of reading the bottom side of a disc.
When inserting a single sided disc, the label should be up. For a
multi-sided disc, the desired play side should be down when the disc
is inserted into the player.
•The DVD player is only capable of playback of DVDs and CDs. The
player is not compatible with CDR/RW media.
•DVDs are formatted by regions. This DVD system can only play region
1 DVDs (DVDs manufactured in U.S and Canada).
This unit is designed to play commercially pressed 12 cm (4.75
in) audio compact discs and DVDs only. Due to technical
incompatibility, certain recordable and re-recordable compact
discs may not function correctly when used in Ford DVD/CD
players. Irregular shaped discs, discs with a scratch protection
film attached, and discs with homemade paper (adhesive) labels
should not be inserted into the player. The label may peel and
cause the disc to become jammed. It is recommended that
homemade discs be identified with permanent felt tip marker
rather than adhesive labels. Ball point pens may damage discs.
Please contact your dealer for further information.
Inserting a CD/DVD
Inserting a CD/DVD into the DVD player automatically turns the power
ON and playback should begin.
The counter is automatically reset to 0:00:00.
Ensure that the overhead screen is down for viewing.
Removing a CD/DVD
1. Press the STOP/EJECT control to stop playback.
2. Press the STOP/EJECT control again to eject the CD/DVD.
Entertainment Systems
51
General operating tips
•When the engine is not running, use the system sparingly otherwise it
will run the battery down.
•When the ignition is turned to OFF, the Rear Seat Entertainment DVD
System is also turned OFF. When the ignition is turned ON, the
system will begin playback from the last selected media source when
the play control is pressed.
•To disable the DVD player, simultaneously press the 3 and 5 memory
presets on the radio face. To enable the DVD player again, press the 3
and 5 presets simultaneously.
•The DVD player is only capable of reading the bottom side of a disc.
When inserting a single sided disc, the label should be up. For a
multi-sided disc, the desired play side should be down when the disc
is inserted into the player.
•The DVD player is only capable of playback of DVDs and CDs. The
player is not compatible with CDR/RW media.
•DVDs are formatted by regions. This DVD system can only play region
1 DVDs (DVDs manufactured in U.S and Canada).
This unit is designed to play commercially pressed 12 cm (4.75
in) audio compact discs and DVDs only. Due to technical
incompatibility, certain recordable and re-recordable compact
discs may not function correctly when used in Ford DVD/CD
players. Irregular shaped discs, discs with a scratch protection
film attached, and discs with homemade paper (adhesive) labels
should not be inserted into the player. The label may peel and
cause the disc to become jammed. It is recommended that
homemade discs be identified with permanent felt tip marker
rather than adhesive labels. Ball point pens may damage discs.
Please contact your dealer for further information.
Inserting a CD/DVD
Inserting a CD/DVD into the DVD player automatically turns the power
ON and playback should begin.
The counter is automatically reset to 0:00:00.
Ensure that the overhead screen is down for viewing.
Removing a CD/DVD
1. Press the STOP/EJECT control to stop playback.
2. Press the STOP/EJECT control again to eject the CD/DVD.
Entertainment Systems
51

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Programming
Do not program the HomeLinkUniversal Transceiver with the
vehicle parked in the garage.
Note:Your vehicle may require the ignition switch to be turned to the
ACC position for programming and/or operation of the HomeLink.Itis
also recommended that a new battery be placed in the hand-held
transmitter of the device being programmed to HomeLinkfor quicker
training and accurate transmission of the radio-frequency signal.
1. Press and hold the two outside
buttons releasing only when the red
light begins to flash after 20
seconds.Do notrepeat step one to
program additional hand-held
transmitters to the remaining two
HomeLinkbuttons. This will erase
previously programmed hand-held
transmitter signals into HomeLink.
2. Position the end of your
hand-held transmitter 5–14 cm (1–3 inches) away from the HomeLink
Universal Transceiver surface (located on your visor) while keeping the
red light in view.
3. Simultaneously press and hold
both the HomeLinkand hand-held
transmitter button.Do not release
the buttons until step 4 has been
completed.
Some entry gates and garage door
openers may require you to replace
step 3 with procedures noted in the
“Gate Operator and Canadian Programming” section for Canadian
residents.
4. The red light will flash slowly and then rapidly. Release both buttons
when the red light flashes rapidly. (The rapid flashing light indicates
acceptance of the hand-held transmitters’ radio frequency signals.)
5. Press and hold the just-trained HomeLinkbutton and observe the red
light. If the light is a constant red, programming is complete and your
device should activate when the HomeLinkbutton is pressed and
released.Note:To program the remaining two HomeLinkbuttons,
begin with step 2 in the “Programming” section —do notrepeat step 1.
If the red light blinks rapidly for two seconds and then turns to aDriver Controls98
Programming
Do not program the HomeLinkUniversal Transceiver with the
vehicle parked in the garage.
Note:Your vehicle may require the ignition switch to be turned to the
ACC position for programming and/or operation of the HomeLink.Itis
also recommended that a new battery be placed in the hand-held
transmitter of the device being programmed to HomeLinkfor quicker
training and accurate transmission of the radio-frequency signal.
1. Press and hold the two outside
buttons releasing only when the red
light begins to flash after 20
seconds.Do notrepeat step one to
program additional hand-held
transmitters to the remaining two
HomeLinkbuttons. This will erase
previously programmed hand-held
transmitter signals into HomeLink.
2. Position the end of your
hand-held transmitter 5–14 cm (1–3 inches) away from the HomeLink
Universal Transceiver surface (located on your visor) while keeping the
red light in view.
3. Simultaneously press and hold
both the HomeLinkand hand-held
transmitter button.Do not release
the buttons until step 4 has been
completed.
Some entry gates and garage door
openers may require you to replace
step 3 with procedures noted in the
“Gate Operator and Canadian Programming” section for Canadian
residents.
4. The red light will flash slowly and then rapidly. Release both buttons
when the red light flashes rapidly. (The rapid flashing light indicates
acceptance of the hand-held transmitters’ radio frequency signals.)
5. Press and hold the just-trained HomeLinkbutton and observe the red
light. If the light is a constant red, programming is complete and your
device should activate when the HomeLinkbutton is pressed and
released.Note:To program the remaining two HomeLinkbuttons,
begin with step 2 in the “Programming” section —do notrepeat step 1.
If the red light blinks rapidly for two seconds and then turns to aDriver Controls98

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The UNLOCK function will operate again after you unlock the vehicle
using the remote entry transmitter or key pad, turn the ignition to ON,
or open the door from inside of the vehicle.
Power door unlock disable feature — activation/deactivation
1. Turn the ignition key to ON.
2. Press the UNLOCK button 3 times.
3. Turn the ignition key to OFF.
4. Press the UNLOCK button 3 times.
5. Turn the ignition key to ON. The horn will chirp.
6. Press the LOCK button 2 times. You should receive 2 horn chirps to
indicate the system has been disabled, or 2 chirps followed by a honk to
indicate the system has been enabled.
Note:Pressing the power door LOCK button two times again will turn
the feature ON if it was previously OFF, or OFF if it was previously ON.
Every two consecutive presses of the LOCK button after successfully
entering the configuration mode will change the enable/disable condition
of the feature.
7. Turn ignition to OFF to exit programming. The horn will chirp once to
confirm the procedure is complete.
Sounding a panic alarmPress this control to activate the
alarm.
To deactivate the alarm, press the
control again or turn the ignition to
ACC or ON.
Panic alarm will only operate with
the ignition in the OFF position.
Replacing the battery
The remote transmitter is powered by one coin type three-volt lithium
battery CR2032 or equivalent. Typical operating range will allow you to
be up to 10 meters (33 feet) away from your vehicle. A decrease in
operating range can be caused by the following factors:
•Weather conditionsLocks and Security108
The UNLOCK function will operate again after you unlock the vehicle
using the remote entry transmitter or key pad, turn the ignition to ON,
or open the door from inside of the vehicle.
Power door unlock disable feature — activation/deactivation
1. Turn the ignition key to ON.
2. Press the UNLOCK button 3 times.
3. Turn the ignition key to OFF.
4. Press the UNLOCK button 3 times.
5. Turn the ignition key to ON. The horn will chirp.
6. Press the LOCK button 2 times. You should receive 2 horn chirps to
indicate the system has been disabled, or 2 chirps followed by a honk to
indicate the system has been enabled.
Note:Pressing the power door LOCK button two times again will turn
the feature ON if it was previously OFF, or OFF if it was previously ON.
Every two consecutive presses of the LOCK button after successfully
entering the configuration mode will change the enable/disable condition
of the feature.
7. Turn ignition to OFF to exit programming. The horn will chirp once to
confirm the procedure is complete.
Sounding a panic alarmPress this control to activate the
alarm.
To deactivate the alarm, press the
control again or turn the ignition to
ACC or ON.
Panic alarm will only operate with
the ignition in the OFF position.
Replacing the battery
The remote transmitter is powered by one coin type three-volt lithium
battery CR2032 or equivalent. Typical operating range will allow you to
be up to 10 meters (33 feet) away from your vehicle. A decrease in
operating range can be caused by the following factors:
•Weather conditionsLocks and Security108

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•Nearby radio towers
•Structures around the vehicle
•Other vehicles parked next to the vehicle
To replace the battery:
1. Twist a thin coin between the two
halves of the transmitter near the
key ring. DO NOT TAKE THE
FRONT PART OF THE
TRANSMITTER APART.
2. Place the positive (+) side of new
battery in the same orientation.
Refer to the diagram inside the
transmitter unit.
3. Snap the two halves back
together.
Replacement of the battery willnotcause the remote transmitter to
become deprogrammed from your vehicle. The remote transmitter should
operate normally after battery replacement.
Replacing lost transmitters
If a remote transmitter has been lost
and you would like to remove it
from the vehicle’s memory, or you
would like to purchase additional
remote transmitters and have them
programmed to your vehicle:
•Takeallyour vehicle’s
transmitters to your dealer for
programming, or
•Perform the programming
procedure yourself.
Programming remote transmitters
It is necessary to haveall(maximum of four — original and/or new) of
your remote transmitters available prior to beginning this procedure.
To program the transmitters yourself:
Locks and Security
109
•Nearby radio towers
•Structures around the vehicle
•Other vehicles parked next to the vehicle
To replace the battery:
1. Twist a thin coin between the two
halves of the transmitter near the
key ring. DO NOT TAKE THE
FRONT PART OF THE
TRANSMITTER APART.
2. Place the positive (+) side of new
battery in the same orientation.
Refer to the diagram inside the
transmitter unit.
3. Snap the two halves back
together.
Replacement of the battery willnotcause the remote transmitter to
become deprogrammed from your vehicle. The remote transmitter should
operate normally after battery replacement.
Replacing lost transmitters
If a remote transmitter has been lost
and you would like to remove it
from the vehicle’s memory, or you
would like to purchase additional
remote transmitters and have them
programmed to your vehicle:
•Takeallyour vehicle’s
transmitters to your dealer for
programming, or
•Perform the programming
procedure yourself.
Programming remote transmitters
It is necessary to haveall(maximum of four — original and/or new) of
your remote transmitters available prior to beginning this procedure.
To program the transmitters yourself:
Locks and Security
109