2002 FORD E SERIES air conditioning

Introduction 4
Congratulations 4
Safety and environment protection 5
Symbol glossary 10
Instrument cluster 12
Warning and control lights 12
Gauges 16
Entertainment systems 20
AM/FM stereo 20
AM/FM stereo cassette 20
AM/FM stereo cassette with CD 31
AM/FM stereo with CD 41
Climate controls 78
Heater only 78
Manual heating and air conditioning 79
Lights 85
Headlamps 85
Bulb replacement 88
Driver controls 94
Windshield wiper/washer control 94
Steering wheel adjustment 95
Power windows 96
Mirrors 97
Locks and security 108
Keys 108
Locks 108
Anti-theft system 109
Table of contents
1

Operating tips
²In humid weather, place the climate control system in DEF before
driving. This will reduce fogging on your windshield. Once the
windshield has been cleared, select any desired position.
²To reduce humidity buildup inside the vehicle, do not drive with the
climate control system in the OFF position.
²Under normal weather conditions, your vehicle's climate control
system should be left in any position other than OFF position when
the vehicle is parked. This allows the vehicle to ªbreatheº through the
outside air inlet duct.
²Under snowy or dirty weather conditions, your vehicle's climate
control system should be left in the OFF position when the vehicle is
parked. This allows the climate control system to be free from
contamination of outside pollutants.
²Do not place objects under the front seat which may interfere with
the airflow to the rear seats.
²Remove any snow, ice, or leaves from the air intake area (at the base
of the windshield and underneath the hood).
²Do not place objects over the defroster outlets. These objects may
block airflow and reduce your visibility through the windshield. Avoid
placing small objects on top of the instrument panel. These objects
can fall into the defroster outlets and block airflow, in addition to,
damaging your climate control system.
Do not place objects on top of the instrument panel, as these
objects may become projectiles in instances of sudden impact or
a sudden stop.
MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF
EQUIPPED)
FAN
LOHI
COOLWARM
MAX
A/C NORM
A/CVENTOFF
FLR
MIX
Climate controls
79

Fan speed control
Controls the volume of air circulated
in the vehicle.
Temperature control knob
Controls the temperature of the
airflow inside the vehicle.
Mode Selector Control
Controls the direction of the airflow
to the inside of the vehicle.
The air conditioning compressor can
operate in all modes except VENT
and FLR. However, the air
conditioning will only function if the
outside temperature is about 6ÉC
(43ÉF) or higher.
Since the air conditioner removes
considerable moisture from the air during operation, it is normal if clear
water drips on the ground under the air conditioner drain while the
system is working and even after you have stopped the vehicle.
²MAX A/C ± Uses recirculated air to cool the vehicle. MAX A/C is
noisier than NORM A/C but more economical and will cool the inside
of the vehicle faster. Airflow will be from the instrument panel
registers. This mode can also be used to prevent undesirable odors
from entering the vehicle.FAN
LOHI
COOLWARM
MAX
A/C NORM
A/CVENTOFF
FLR
MIX
Climate controls
80

²NORM A/C ± Uses outside air to cool the vehicle. It is quieter than
MAX A/C but not as economical. Airflow will be from the instrument
panel registers.
²VENT ± Distributes outside air through the instrument panel registers.
However, the air will not be cooled below the outside temperature
because the air conditioning does not operate in this mode.
²OFF ± Outside air is shut out and the fan will not operate. For short
periods of time only, use this mode to prevent undesirable odors from
entering the vehicle.
²FLR ± Allows for maximum heating by distributing outside air through
the floor ducts. However, the air will not be cooled below the outside
temperature because the air conditioning does not operate in this
mode.
²MIX ± Distributes outside air through the windshield defroster ducts
and the floor ducts. Heating and air conditioning capabilities are
provided in this mode. For added customer comfort, when the
temperature control knob is anywhere in between the full hot and full
cold positions, the air distributed through the floor ducts will be
slightly warmer than the air sent to the windshield defroster ducts. If
the temperature is about 6ÉC (43ÉF) or higher, the air conditioner will
automatically dehumidify the air to reduce fogging.
²
(Defrost) ± Distributes outside air through the windshield
defroster ducts. It can be used to clear ice or fog from the windshield.
If the temperature is about 6ÉC (43ÉF) or higher, the air conditioner
will automatically dehumidify the air to reduce fogging.
Operating tips
²In humid weather conditions, place the climate control system in
Defrost mode before driving. This will reduce fogging on your
windshield. Once the windshield has been cleared, operate the climate
control system as desired.
²To reduce humidity buildup inside the vehicle in cold weather
conditions, don't drive with the climate control system in the OFF or
MAX A/C position.
²To reduce humidity buildup inside the vehicle in warm weather
conditions, don't drive with the climate control system in the OFF
position.
Climate controls
81

Air temperature and air distribution are dependent upon the mode that
is selected on the main climate control panel:
²MAX A/C-Distributes recirculated air conditioning through the
overhead vents of the rear compartment.
²NORM A/C-Distributes recirculated air conditioning through the
overhead vents of the rear compartment.
²VENT-Distributes recirculated ambient air through the overhead vents
of the rear compartment.
²OFF-No air, cooled, ambient, or heated, is distributed through any
vents
²FLR-Distributes heated air through the floor vents of the rear
compartment.
²MIX-Distributes heated air through the floor vents of the rear
compartment.
²
(Defrost)-Distributes heated air through the floor vents of the
rear compartment.
Climate controls
84

WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
Important ventilating information
If the engine is idling while the vehicle is stopped in an open area for
long periods of time, open the windows at least 2.5 cm (one inch).
Adjust the heating or air conditioning (if equipped) to bring in fresh air.
Improve vehicle ventilation by keeping all air inlet vents clear of snow,
leaves and other debris.
BRAKES
Your service brakes are self-adjusting. Refer to the scheduled
maintenance guide for scheduled maintenance.
Occasional brake noise is normal and often does not indicate a
performance concern with the vehicle's brake system. In normal
operation, automotive brake systems may emit occasional or intermittent
squeal or groan noises when the brakes are applied. Such noises are
usually heard during the first few brake applications in the morning;
however, they may be heard at any time while braking and can be
aggravated by environmental conditions such as cold, heat, moisture,
road dust, salt or mud. If a ªmetal-to-metal,º ªcontinuous grindingº or
ªcontinuous squealº sound is present while braking, the brake linings
may be worn-out and should be inspected by a qualified service
technician.
Four-wheel anti-lock brake system (ABS)
This vehicle is equipped with an anti-lock braking system (ABS). A noise
from the hydraulic pump motor and pulsation in the pedal may be
observed during ABS braking events. Pedal pulsation coupled with noise
while braking under panic conditions or on loose gravel, bumps, wet or
snowy roads is normal and indicates proper functioning of the vehicle's
anti-lock brake system. If the vehicle has continuous vibration or shudder
Driving
152

When this occurs the vehicle will still operate. However:
²The engine power will be limited.
²The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
Maintenance and specifications
232

A
Air bag supplemental restraint
system ........................................132
and child safety seats ............134
description ..............................132
disposal ....................................137
driver air bag ..........................135
indicator light ...................14, 136
operation .................................135
passenger air bag ...................135
Air cleaner filter ...............247, 253
Air conditioning
manual heating and air
conditioning system .................79
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................226
Anti-lock brake system (see
Brakes) ..............................152±153
Audio system (see Radio) ...20, 41
Automatic transmission
driving an automatic
overdrive .................................157
fluid, adding ............................245
fluid, checking ........................245
fluid, refill capacities ..............254
fluid, specification ..................260
Auxiliary power point .................96
Axle
lubricant specifications ..258, 260
refill capacities ........................254
traction lok ..............................155
B
Battery .......................................220
acid, treating emergencies .....220charging system warning light 14
disconnecting ..........................222
jumping a disabled battery ....191
maintenance-free ....................220
replacement, specifications ...253
servicing ..................................220
voltage gauge ............................18
Belt minder ...............................127
Brakes ........................................152
anti-lock ...........................152±153
anti-lock brake system (ABS)
warning light .....................13, 153
brake warning light ..................13
fluid, checking and adding ....244
fluid, refill capacities ..............254
fluid, specifications .........258, 260
lubricant specifications ..258, 260
shift interlock ..........................156
Break-in period .............................5
C
Capacities for refilling fluids ....254
Child safety restraints ..............138
child safety belts ....................138
Child safety seats ......................139
in front seat ............................140
in rear seat ..............................140
tether anchorage hardware ...143
Cleaning your vehicle
engine compartment ..............209
exterior ....................................212
instrument cluster lens ..........211
instrument panel ....................211
interior .....................................211
plastic parts ............................210
safety belts ..............................212
washing ....................................207
waxing .....................................207
Index
267