2002 FORD E-450 engine oil

No. 4, 5 and 6 have a“EM”suffix. If a spark plug needs to be replaced,
use only spark plugs with the service part number suffix letterEEMas
shown on the engine decal.
4If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2, 3 and 4 have a“PG”suffix. Cylinders
No. 5, 6, 7 and 8 have a“P”suffix. If a spark plug needs to be replaced,
use only spark plugs with the service part number suffix letter as shown
on the engine decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
oil-gasoline
engine (includes
filter change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0
quarts)
Engine oil-diesel
engine (includes
filter change)Refer to the7.3L Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplement.
Maintenance and Specifications
236
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Item Ford part
nameFord part
numberFord
specification
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS
-M97B51-A1
Engine oil-gasoline
engineMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Engine oil-diesel
engineRefer to the7.3 Liter Power Stroke Direct
Injection Turbo Diesel Owner’s Guide
Supplement.
Hinges, latches,
Striker plates, fuel
filler door hinge,
and seat tracksMotorcraft
Multi-Purpose
Grease
XG–4or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
(4R100)
1
Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
tranmission
(4R70W)
1
Motorcraft
MERCONVATFXT-5-QM MERCONV
Maintenance and Specifications
241
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MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Visteon
Traction-Lok rear axles.
3Add 237 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Dana
Traction-Lok rear axles.
ENGINE DATA
Engine*4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Cubic inches 256 281 330 415
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order1-4-2-5-3-6 1-3-7-2-6-5
-4-81-3-7-2-6-5
-4-81-6-5-10-2-7
-3-8-4-9
Spark plug
gap1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS Coil on plug Coil on plug Coil on plug
Compression
ratio9.3:1 9.4:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine information.
Maintenance and Specifications
243
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interior .....................................195
plastic parts ............................193
washing ....................................191
waxing .....................................191
wheels ......................................192
wiper blades ....................193–194
woodtone trim ........................195
Climate control (see Air
conditioning or Heating) ......70–71
Clock ..........................20, 25, 32, 40
Compass, electronic ....................94
calibration .................................95
set zone adjustment .................95
Console
overhead ....................................93
Controls
power seat ...............................102
Coolant
checking and adding ..............209
refill capacities ................213, 236
specifications ..................240, 243
Cruise control (see Speed
control) ........................................88
Customer Assistance ................158
Ford accessories for your
vehicle .............................195–196
Ford Extended Service
Plan ..........................................183
Getting assistance outside the
U.S. and Canada .....................187
Getting roadside assistance ...158
Getting the service you
need .........................................181
Ordering additional owner’s
literature .................................188
The Dispute Settlement
Board .......................................184
Utilizing the
Mediation/Arbitration
Program ...................................187D
Daytime running lamps
(see Lamps) ................................76
Dipstick
automatic transmission
fluid ..........................................227
engine oil .................................201
Doors
lubricant specifications ..........240
Driveline universal joint and
slip yoke ....................................227
Driving under special
conditions
through water .........................148
E
Emergencies, roadside
jump-starting ..........................175
Emission control system ..........223
Engine ................................243–244
check engine/service engine
soon light ..................................10
cleaning ...................................192
coolant .....................................209
diesel ...........................................6
fail-safe coolant ......................214
idle speed control ...................204
lubrication
specifications ..................240, 243
refill capacities ........................236
service points ..........................199
starting after a collision .........160
Engine block heater .................139
Engine oil ..................................201
checking and adding ..............201
dipstick ....................................201
filter, specifications ........203, 235
recommendations ...................203
Index
252
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refill capacities ........................236
specifications ..................240, 243
Exhaust fumes ..........................140
F
Fail safe cooling ........................214
Fluid capacities .........................236
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................144
Fuel ............................................216
calculating fuel economy .......220
cap ...........................................218
capacity ...................................236
choosing the right fuel ...........218
comparisons with EPA fuel
economy estimates .................223
detergent in fuel .....................220
filling your vehicle with
fuel ...........................216, 218, 220
filter, specifications ........220, 235
fuel pump shut-off switch .....160
gauge .........................................16
improving fuel economy ........220
low fuel warning light ..............12
octane rating ...........219, 243–244
quality ......................................219
running out of fuel .................220
safety information relating to
automotive fuels .....................216
Fuses ..................................161–162
G
Garage door opener ....................93
Gas cap (see Fuel cap) ............218
Gas mileage (see Fuel
economy) ...................................220
Gauges .........................................14battery voltage gauge ...............15
engine coolant temperature
gauge .........................................14
engine oil pressure gauge ........15
fuel gauge ..................................16
odometer ...................................16
speedometer .............................16
trip odometer ............................16
GAWR (Gross Axle Weight
Rating) .......................................149
calculating ...............................151
definition .................................149
driving with a heavy load ......149
location ....................................149
GVWR (Gross Vehicle Weight
Rating) .......................................149
calculating .......................149, 151
definition .................................149
driving with a heavy load ......149
location ....................................149
H
Hazard flashers .........................159
Headlamps ...................................76
aiming ........................................77
bulb specifications ....................79
daytime running lights .............76
flash to pass ..............................77
high beam ...........................13, 76
replacing bulbs ...................80–81
turning on and off ....................76
warning chime ..........................14
Heating
auxiliary heater and air
conditioner ................................75
heater only system ...................70
heating and air conditioning
system .......................................71
Hood ..........................................199
I
Ignition .......................136, 243–244
Index
253
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Infant seats
(see Safety seats) .....................127
Inspection/maintenance (I/M)
testing ........................................224
Instrument panel
cleaning ...................................194
cluster ........................................10
lighting up panel and
interior .......................................77
J
Jack ............................................168
positioning ...............................168
storage .....................................168
Jump-starting your vehicle ......175
K
Keys
key in ignition chime ...............14
positions of the ignition .........136
L
Lamps
bulb replacement
specifications chart ..................79
cargo lamps ...............................77
daytime running light ...............76
headlamps .................................76
headlamps, flash to pass ..........77
instrument panel, dimming .....77
interior lamps ...........................78
replacing bulbs ...................79–83
Lane change indicator
(see Turn signal) ........................77
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 142
brake ..........................................11charging system ........................12
check coolant ............................13
cruise indicator .........................13
engine oil pressure ...................13
high beam .................................13
low fuel ......................................12
safety belt .................................12
service engine soon ..................10
speed control ............................92
turn signal indicator .................13
Limited slip axle (see Traction
Loc) ............................................143
Load limits .................................149
GAWR ......................................149
GVWR ......................................149
trailer towing ..........................149
Loading instructions .................150
Lubricant specifications ...240, 243
Lumbar support, seats .............102
M
Mirrors
fold away ...................................88
side view mirrors (power) .......87
Motorcraft parts ................220, 235
O
Octane rating ............................219
Odometer .....................................16
Oil (see Engine oil) ..................201
Overdrive .....................................92
P
Panic alarm feature, remote
entry system ................................99
Parking brake ............................142
Index
254
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