2002 FORD E-350 open hood

•Under normal weather conditions, your vehicle’s climate control
system should be left in any position other than the MAX A/C or OFF
when the vehicle is parked. This allows the vehicle to“breathe”
through the outside air inlet duct.
•Under snowy or dirty weather conditions, your vehicle’s climate
control system should be left in the OFF position when the vehicle is
parked. This allows the climate control system to be free from
contamination of outside pollutants.
•If your vehicle has been parked with the windows closed during warm
weather conditions, the air conditioner will perform more efficiently in
cooling the vehicle if driven for two or three minutes with the
windows open. This will force most of the hot, stale air out of the
vehicle. Once the vehicle has been“aired out”, operate the climate
control system as desired.
•Do not put objects under the front seat which may interfere with the
airflow to the rear seats (if equipped).
•Remove any snow, ice or leaves from the air intake area (at the
bottom of the windshield and underneath the hood).
•Do not place objects over the defroster outlets. These objects can
block airflow and reduce visibility through your windshield. Avoid
placing small objects on top of the instrument panel. These objects
may fall down into the defroster outlets and block airflow, in addition
to, damaging the climate control system.
To aid in side window defogging/demisting in cold weather conditions:
1. Select the position that distributes air through the Panel and Floor.
2. Set the temperature control to full heat.
3. Set the fan speed to full fan.
4. Direct the outer panel vents towards the side windows.
5. To increase airflow to the outer panel vents, close the central panel
vents.
Do not place objects on top of the instrument panel as these
objects may become projectiles in a collision or sudden stop.
Climate Controls
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Replacing headlamp bulbs (aerodynamic)
1. Make sure headlamp switch is in the OFF position.
2. Open the hood.
3. Push each clip tab toward the
engine compartment and lift upward
to the stop position.
4. Remove the headlamp assembly.
5. Disconnect the electrical
connector from the bulb by pulling
rearward.
6. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) to free it
from the bulb socket, and slide the
ring off the plastic base. Keep the
ring to retain the new bulb.
7. Without turning, remove the old
bulb from lamp assembly by gently
pulling it straight back out of the
lamp assembly and replace.
To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
1. With the flat side of the bulb’s plastic base facing upward, insert the
glass end of the bulb into the lamp assembly. You may need to turn the
bulb left or right to align the grooves in the plastic base with the tabs in
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the lamp assembly. When the grooves are aligned, push the bulb into the
socket until the plastic base contacts the rear of the lamp assembly.
2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the lamp assembly by rotating clockwise until you feel a“stop.”
3. Install the electrical connector into the rear of the plastic base until it
snaps, locking it into position.
4. Install the headlamp assembly into the vehicle and secure it with the
clip tabs.
5. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing headlamp bulbs (low series)
1. Make sure headlamp switch is in OFF position.
2. Open the hood.
3. Remove the two screws and bezel
from the headlamp housing.
4. Remove the four headlamp bulb
retaining screws and the retaining
ring.
5. Remove the headlamp.
6. Disconnect the electrical
connector from the bulb.
To install the new bulb, follow the removal procedures in reverse order.
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Replacing front parking lamp/turn signal bulbs
1. Make sure the headlamp control is in the OFF position and then open
the hood.
2. Remove two screws and pull lamp assembly away from the vehicle.
3. Rotate the bulb socket
counterclockwise and remove.
4. Carefully pull the bulb straight
out of the socket.
To complete installation, follow the
removal procedures in reverse order.
Replacing roof marker bulbs
1. Remove the screw and lens from
the lamp assembly.
2. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
3. Install lens on lamp assembly with
screw.
Replacing high-mount brakelamp bulbs
The interior cargo lamp (if equipped) will have to be removed from
under the high-mount brakelamp assembly located inside the vehicle.
To change the high-mount
brakelamp bulbs:
1. Remove the two screws from the
high-mount brakelamp assembly and
lift the lamp from the vehicle.
2. Remove the bulb socket from the
lamp assembly by turning
counterclockwise.
3. Carefully pull the bulb straight out
of the socket and push in the new bulb.
4. Install bulb socket in lamp assembly by turning clockwise.
5. Install brakelamp assembly on the vehicle with two screws.
Lights
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OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and release the auxiliary latch that is
located in the center top of the grill.
3. Lift the hood and secure it with the prop rod.
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Engine compartment component locations
Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
HOOD
Maintenance and Specifications
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If you operate your vehicle in temperatures below 4.5°C (40°
F), use washer fluid with antifreeze protection. Failure to use
washer fluid with antifreeze protection in cold weather could result in
impaired windshield vision and increase the risk of injury or accident.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the
engine oil level indicator (dipstick).
6. Wipe the indicator clean. Insert the indicator fully, then remove it
again.
•If the oil level isbetween the MIN and MAX marks,the oil level is
acceptable.DO NOT ADD OIL.
Maintenance and Specifications
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refill capacities ........................236
specifications ..................240, 243
Exhaust fumes ..........................140
F
Fail safe cooling ........................214
Fluid capacities .........................236
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................144
Fuel ............................................216
calculating fuel economy .......220
cap ...........................................218
capacity ...................................236
choosing the right fuel ...........218
comparisons with EPA fuel
economy estimates .................223
detergent in fuel .....................220
filling your vehicle with
fuel ...........................216, 218, 220
filter, specifications ........220, 235
fuel pump shut-off switch .....160
gauge .........................................16
improving fuel economy ........220
low fuel warning light ..............12
octane rating ...........219, 243–244
quality ......................................219
running out of fuel .................220
safety information relating to
automotive fuels .....................216
Fuses ..................................161–162
G
Garage door opener ....................93
Gas cap (see Fuel cap) ............218
Gas mileage (see Fuel
economy) ...................................220
Gauges .........................................14battery voltage gauge ...............15
engine coolant temperature
gauge .........................................14
engine oil pressure gauge ........15
fuel gauge ..................................16
odometer ...................................16
speedometer .............................16
trip odometer ............................16
GAWR (Gross Axle Weight
Rating) .......................................149
calculating ...............................151
definition .................................149
driving with a heavy load ......149
location ....................................149
GVWR (Gross Vehicle Weight
Rating) .......................................149
calculating .......................149, 151
definition .................................149
driving with a heavy load ......149
location ....................................149
H
Hazard flashers .........................159
Headlamps ...................................76
aiming ........................................77
bulb specifications ....................79
daytime running lights .............76
flash to pass ..............................77
high beam ...........................13, 76
replacing bulbs ...................80–81
turning on and off ....................76
warning chime ..........................14
Heating
auxiliary heater and air
conditioner ................................75
heater only system ...................70
heating and air conditioning
system .......................................71
Hood ..........................................199
I
Ignition .......................136, 243–244
Index
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