2002 DODGE RAM automatic transmission fluid

exception being when the road surface is covered by
ice and snow.
The low range reduction gear system is operative
in 4LO range only. This range is for extra pulling
power in off road situations. Low range reduction
ratio is 2.72:1.
A front axle disconnect system is used to achieve
two-wheel drive mode. The axle disconnect vacuum
motor is actuated by a vacuum switch on the transfer
case. The switch is operated by the transfer case
range rod.
SHIFT MECHANISM
The transfer case is operated by an adjustable floor
mounted shift linkage. The transfer case shift lever
is directly attached to the shift sector. The sector
operates the range and mode forks within the trans-
fer case.
A straight line shift pattern is used with a NEU-
TRAL detent. Lever range positions are imprinted in
the shift knob.
SHIFTING
The synchronizer components allow the transfer
case to be shifted between the 2H and 4H operating
ranges while the vehicle is in motion. The vehicle
must have the transmission placed in NEUTRAL, or
the clutch depressed in the case of a manual trans-
mission, and be moving less than 2-3 MPH when
shifting into the 4L operating range.
DIAGNOSIS AND TESTING - TRANSFER CASE
Before beginning repair on a suspected transfer
case malfunction, check all other driveline compo-
nents beforehand.
The actual cause of a problem may be related to
such items as: front hubs, axles, propeller shafts,
wheels and tires, transmission, or clutch instead. If
all other driveline components are in good condition
and operating properly, refer to the Diagnosis Chart
for further information.
DIAGNOSIS CHART
Condition Possible Cause Correction
Transfer Case difficult to shift or will
not shift into desired range.1) Vehicle speed too great to permit
shifting.1) Stop vehicle and shift into
desired range. Or, reduce speed to
below 3-4 km/h (2-3 mph) before
attempting the shift.
2) If vehicle was operated for an
extended period in 4H on a dry
paved surface, the driveline torque
load may be causing a bind.2) Stop vehicle and shift the
transmission into neutral. Shift the
transfer case to 2H and operate
vehicle in 2H on dry paved
surfaces.
3) Transfer case external shift
linkage binding.3) Lubricate, repair, or replace
linkage bushings, or tighten loose
components as necessary.
4) Insufficient or incorrect lubricant. 4) Drain and refill to edge of fill hole
with MoparTATF +4, type 9602,
Automatic Transmission fluid.
5) Internal components binding,
worn, or damaged.5) Disassemble the transfer case
and replace worn or damaged
components as necessary.
Transfer Case noisy in all operating
ranges.1) Insufficient or incorrect lubricant. 1) Drain and refill to edge of fill hole
with MoparTATF +4, type 9602,
Automatic Transmission fluid.
BR/BETRANSFER CASE - NV241LD 21 - 431
TRANSFER CASE - NV241LD (Continued)

EXTENSION HOUSING
BUSHING AND SEAL
REMOVAL
(1) Raise and support vehicle.
(2) Remove rear propeller shaft. (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - REMOVAL)
(3) Using a suitable pry tool or slide-hammer
mounted screw, remove the extension housing seal.
(4) Using Remover 8158, remove bushing from
extension housing.
INSTALLATION
(1) Clean fluid residue from sealing surface and
inspect for defects.
(2) Position replacement bushing in extension
housing with fluid port in bushing aligned with slot
in housing.
(3) Using Installer 8157, drive bushing into hous-
ing until installer seats against case.
(4) Using Installer D-163, install seal in extension
housing (Fig. 96).
(5) Install propeller shaft. (Refer to 3 - DIFFER-
ENTIAL & DRIVELINE/PROPELLER SHAFT/PRO-
PELLER SHAFT - INSTALLATION)
(6) Verify proper transfer case fluid level.
(7) Lower vehicle.
FLUID
STANDARD PROCEDURE - FLUID DRAIN AND
REFILL
The fill and drain plugs are both in the rear case
(Fig. 97).
(1) Raise vehicle.
(2) Position drain pan under transfer case.
(3) Remove drain and fill plugs and drain lubri-
cant completely.
(4) Install drain plug. Tighten plug to 41-54 N´m
(30-40 ft. lbs.).
(5) Remove drain pan.
(6) Fill transfer case to bottom edge of fill plug
opening with MopartATF +4, type 9602, Automatic
Transmission fluid.
(7) Install and tighten fill plug to 41-54 N´m
(30-40 ft. lbs.).
(8) Lower vehicle.
Plug, Extension - C-293-3
Tool Set - L-4518
Cup - 8148
Installer, Pump Housing Seal - 7888
Fig. 96 Install Rear Seal in Extension Housing
1 - SPECIAL TOOL C-4171
2 - SPECIAL TOOL D-163
21 - 460 TRANSFER CASE - NV241LDBR/BE
TRANSFER CASE - NV241LD (Continued)

DIAGNOSIS CHART
Condition Possible Cause Correction
Transfer Case difficult to shift or will
not shift into desired range.1) Vehicle speed too great to permit
shifting.1) Stop vehicle and shift into
desired range. Or, reduce speed to
below 3-4 km/h (2-3 mph) before
attempting the shift.
2) If vehicle was operated for an
extended period in 4H on a dry
paved surface, the driveline torque
load may be causing a bind.
2) Stop vehicle and shift the
transmission into neutral. Shift the
transfer case to 2H and operate
vehicle in 2H on dry paved surfaces.
3) Transfer case external shift
linkage binding.3) Lubricate, repair, or replace
linkage bushings, or tighten loose
components as necessary.
4) Insufficient or incorrect lubricant. 4) Drain and refill to edge of fill hole
with MoparTATF +4, type 9602,
Automatic Transmission fluid.
5) Internal components binding,
worn, or damaged.5) Disassemble the transfer case
and replace worn or damaged
components as necessary.
Transfer Case noisy in all operating
ranges.1) Insufficient or incorrect lubricant. 1) Drain and refill to edge of fill hole
with MoparTATF +4, type 9602,
Automatic Transmission fluid.
Noisy in, or jumps out of, four wheel
drive low range.1) Transfer case not completely
engaged in 4L position.1) With the transmission in
NEUTRAL, or the clutch depressed
in the case of a manual
transmission and the vehicle moving
under 3-4 km/h (2-3 mph), shift the
transfer case to NEUTRAL and then
shift into the 4L position.
2) Shift linkage out of adjustment. 2) Adjust linkage.
3) Shift linkage loose or binding. 3) Tighten, lubricate, or repair
linkage as necessary.
4) Range fork damaged, inserts worn,
or fork is binding on the shift rail.4) Disassemble unit and repair as
necessary.
5) Low range gear worn or
damaged.5) Disassemble unit and repair as
necessary.
Lubricant leaking from output shaft
seal or vent.1) Transfer case overfilled. 1) Drain lubricant to the correct
level.
2) Vent closed or restricted. 2) Clear or replace vent as
necessary.
3) Output shaft seals damaged or
installed incorrectly.3) Replace seal as necessary.
Check to ensure that another
component, the propeller shaft slip
yoke for example, is not causing
damage to seal.
Abnormal tire wear. 1) Extended operation on hard, dry
surfaces in the 4H position.1) Operate vehicle in the 2H
position on hard, dry surfaces.
21 - 468 TRANSFER CASE - NV241HDBR/BE
TRANSFER CASE - NV241HD (Continued)

EXTENSION HOUSING
BUSHING AND SEAL
REMOVAL
(1) Raise and support vehicle.
(2) Remove rear propeller shaft. (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - REMOVAL)
(3) Using a suitable pry tool or slide-hammer
mounted screw, remove the extension housing seal.
(4) Using Remover 8155, remove bushing from
extension housing (Fig. 97).
INSTALLATION
(1) Clean fluid residue from sealing surface and
inspect for defects.
(2) Position replacement bushing in extension
housing with fluid port in bushing aligned with slot
in housing.
(3) Using Installer 8156, drive bushing into hous-
ing until installer seats against case (Fig. 98).
(4) Using Installer 8154, install seal in extension
housing (Fig. 99).
(5) Install propeller shaft. (Refer to 3 - DIFFER-
ENTIAL & DRIVELINE/PROPELLER SHAFT/PRO-
PELLER SHAFT - INSTALLATION)
(6) Verify proper transfer case fluid level.
(7) Lower vehicle.
FLUID
STANDARD PROCEDURE - FLUID DRAIN/
REFILL
(1) Raise vehicle.
(2) Position drain pan under transfer case.
(3) Remove drain and fill plugs and drain lubri-
cant completely.
(4) Install drain plug. Tighten plug to 41-54 N´m
(30-40 ft. lbs.).
(5) Remove drain pan.
(6) Fill transfer case to bottom edge of fill plug
opening with MopartATF +4, type 9602, Automatic
Transmission fluid.
(7) Install and tighten fill plug to 41-54 N´m
(30-40 ft. lbs.).
(8) Lower vehicle.
Fig. 97 Extension Housing Bushing Removal
1 - REMOVER 8155
2 - EXTENSION HOUSING BUSHING
Fig. 98 Extension Housing Bushing Installation
1 - EXTENSION HOUSING BUSHING
2 - INSTALLER 8156
Fig. 99 Install Extension Housing Seal
1 - SPECIAL TOOL C-4171
2 - SPECIAL TOOL 8154
BR/BETRANSFER CASE - NV241HD 21 - 497

AIR LEAK VACUUM TEST - DIAGNOSIS
AND TESTING, FUEL SYSTEM...........14-57
AIR PUMP FILTER - INSTALLATION......25-30
AIR PUMP FILTER - REMOVAL..........25-30
AIR TESTING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING................21-100,21-272
AIR TO OIL COOLER - INSTALLATION.....7-87
AIR TO OIL COOLER - REMOVAL.........7-86
AIRBAG - ASSEMBLY, DRIVER..........8O-16
AIRBAG - DESCRIPTION, DRIVER........8O-14
AIRBAG - DESCRIPTION, PASSENGER....8O-21
AIRBAG - DISASSEMBLY, DRIVER.......8O-15
AIRBAG - INSTALLATION, DRIVER.......8O-17
AIRBAG - INSTALLATION, PASSENGER . . . 8O-23
AIRBAG - OPERATION, DRIVER.........8O-14
AIRBAG - OPERATION, PASSENGER......8O-21
AIRBAG - REMOVAL, DRIVER...........8O-14
AIRBAG - REMOVAL, PASSENGER.......8O-21
AIRBAG CONTROL MODULE -
DESCRIPTION........................8O-6
AIRBAG CONTROL MODULE -
INSTALLATION.......................8O-8
AIRBAG CONTROL MODULE -
OPERATION..........................8O-6
AIRBAG CONTROL MODULE - REMOVAL . . . 8O-7
AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN........8O-4
AIRBAG INDICATOR - DESCRIPTION.......8J-15
AIRBAG INDICATOR - OPERATION.......8J-15
AIRBAG ON/OFF SWITCH -
DESCRIPTION, PASSENGER............8O-23
AIRBAG ON/OFF SWITCH -
INSTALLATION, PASSENGER...........8O-25
AIRBAG ON/OFF SWITCH - OPERATION,
PASSENGER........................8O-24
AIRBAG ON/OFF SWITCH - REMOVAL,
PASSENGER........................8O-24
AIRBAG SYSTEM - DIAGNOSIS AND
TESTING............................8O-4
AIRBAG SYSTEM - SPECIAL TOOLS.......8O-6
AIRBAGS - STANDARD PROCEDURE,
HANDLING NON-DEPLOYED.............8O-4
AIRFLOW - DESCRIPTION, HVAC
SYSTEM............................24-30
AJAR SWITCH - DESCRIPTION, DOOR....8L-34
AJAR SWITCH - DIAGNOSIS AND
TESTING, DOOR.....................8L-34
AJAR SWITCH - INSTALLATION, DOOR . . . 8L-35
AJAR SWITCH - REMOVAL, DOOR.......8L-35
ALIGNMENT - DESCRIPTION, WHEEL.......2-1
ALIGNMENT - OPERATION, WHEEL........2-2
ALIGNMENT I.F.S. - STANDARD
PROCEDURES.........................2-3
ALIGNMENT LINK/COIL SUSPENSION -
STANDARD PROCEDURE.................2-5
ALIGNMENT, SPECIAL TOOLS -
HEADLAMP..........................8L-4
ALIGNMENT, SPECIFICATIONS............2-6
ALUMINUM THREAD REPAIR -
STANDARD PROCEDURE........21-114,21-286
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-12
AMBIENT TEMP SENSOR -
INSTALLATION......................8M-13
AMBIENT TEMP SENSOR - OPERATION . . 8M-12
AMBIENT TEMP SENSOR - REMOVAL
....8M-12
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING
.............8M-12
AMPERAGE TEST - DIAGNOSIS AND
TESTING, FUEL PUMP
.................14-10
ANTENNA - DIAGNOSIS AND TESTING
.....8A-5
ANTENNA BODY & CABLE -
DESCRIPTION
........................8A-4
ANTENNA BODY & CABLE -
INSTALLATION
.......................8A-6
ANTENNA BODY & CABLE - OPERATION
. . . 8A-4
ANTENNA BODY & CABLE - REMOVAL
.....8A-6
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL
..................8A-9
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL
..................8A-9
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER
.......................8E-11
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER
.......................8E-12
ANTILOCK BRAKE - OPERATION,
CONTROLLER
.......................8E-11ANTILOCK BRAKE - REMOVAL,
CONTROLLER.......................8E-11
ANTILOCK BRAKES - DIAGNOSIS AND
TESTING............................5-36
A-PILLAR GRAB HANDLE -
INSTALLATION......................23-119
A-PILLAR GRAB HANDLE - REMOVAL . . . 23-119
A-PILLAR TRIM - INSTALLATION.......23-119
A-PILLAR TRIM - REMOVAL...........23-119
A-PILLAR TWEETER SPEAKER -
INSTALLATION.......................8A-19
A-PILLAR TWEETER SPEAKER -
REMOVAL..........................8A-18
APPLICATION TABLE, SPECIFICATIONS -
A/C ................................24-7
APPLIQUE - INSTALLATION........23-63,23-68
APPLIQUE - REMOVAL...........23-63,23-68
ARM / ADJUSTER ASSEMBLY -
INSTALLATION, ROCKER................9-26
ARM / ADJUSTER ASSEMBLY -
REMOVAL, ROCKER...................9-26
ARM / ADJUSTER ASSY - CLEANING,
ROCKER............................9-146
ARM / ADJUSTER ASSY - DESCRIPTION,
ROCKER............................9-145
ARM / ADJUSTER ASSY - INSPECTION,
ROCKER............................9-146
ARM / ADJUSTER ASSY -
INSTALLATION, ROCKER...........9-148,9-84
ARM / ADJUSTER ASSY - REMOVAL,
ROCKER.......................9-145,9-84
ARM - DESCRIPTION, WIPER............8R-11
ARM - INSTALLATION, LOWER
CONTROL.......................2-10,2-20
ARM - INSTALLATION, UPPER
CONTROL.......................2-13,2-19
ARM - INSTALLATION, WIPER..........8R-12
ARM - OPERATION, WIPER............8R-11
ARM - REMOVAL, LOWER CONTROL . . 2-10,2-20
ARM - REMOVAL, UPPER CONTROL . . 2-13,2-19
ARM - REMOVAL, WIPER..............8R-12
ARMREST/CONSOLE - INSTALLATION,
CENTER SEAT......................23-132
ARMREST/CONSOLE - REMOVAL,
CENTER SEAT......................23-132
ARMREST/LATCH COVER -
INSTALLATION, CENTER SEAT.........23-132
ARMREST/LATCH COVER - REMOVAL,
CENTER SEAT......................23-132
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-4
ASD SENSE - PCM INPUT - OPERATION....8I-4
ASH RECEIVER - INSTALLATION........23-107
ASH RECEIVER - REMOVAL...........23-107
ASSEMBLY - INSTALLATION,
INSTRUMENT PANEL.................23-117
ASSEMBLY - INSTALLATION, ROCKER
ARM / ADJUSTER.....................9-26
ASSEMBLY - OVERHEAD CONSOLE
ASSEMBLY..........................8M-8
ASSEMBLY - REMOVAL, INSTRUMENT
PANEL............................23-115
ASSEMBLY - REMOVAL, ROCKER ARM /
ADJUSTER...........................9-26
ASSEMBLY, ASSEMBLY - OVERHEAD
CONSOLE...........................8M-8
ASSEMBLY, AXLE VACUUM MOTOR.......3-34
ASSEMBLY, DIAGNOSIS AND
TESTING....................21-122,21-294
ASSEMBLY, DIFFERENTIAL . 3-126,3-38,3-66,3-97
ASSEMBLY, DIFFERENTIAL - POWR-LOK . . . 3-99
ASSEMBLY, DIFFERENTIAL -
TRAC-LOK......................3-129,3-70
ASSEMBLY, DOUBLE CARDAN
UNIVERSAL JOINTS
...................3-11
ASSEMBLY, DRIVER AIRBAG
...........8O-16
ASSEMBLY, FLYWHEEL
.................6-14
ASSEMBLY, FRONT CLUTCH
.....21-162,21-333
ASSEMBLY, FRONT SERVO
......21-164,21-335
ASSEMBLY, GLOVE BOX
..............23-111
ASSEMBLY, HVAC HOUSING
............24-36
ASSEMBLY, INSTRUMENT CLUSTER
......8J-12
ASSEMBLY, MANUAL - NV4500
.........21-21
ASSEMBLY, MANUAL - NV5600
.........21-64
ASSEMBLY, OIL PUMP
.................9-49
ASSEMBLY, OIL PUMP
.........21-169,21-340
ASSEMBLY, OVERDRIVE UNIT
....21-180,21-354ASSEMBLY, OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON
RETAINER...................21-193,21-364
ASSEMBLY, PLANETARY GEARTRAIN/
OUTPUT SHAFT...............21-199,21-371
ASSEMBLY, REAR CLUTCH......21-205,21-377
ASSEMBLY, REAR SERVO.......21-207,21-379
ASSEMBLY, SINGLE CARDAN
UNIVERSAL JOINTS....................3-9
ASSEMBLY, TRANSFER CASE - NV241HD . 21-480
ASSEMBLY, TRANSFER CASE - NV241LD . 21-445
ASSEMBLY, VALVE BODY.......21-248,21-420
ASSIST HANDLE - INSTALLATION.......23-124
ASSIST HANDLE - REMOVAL..........23-124
ASSY - CLEANING, ROCKER ARM /
ADJUSTER..........................9-146
ASSY - DESCRIPTION, ROCKER ARM /
ADJUSTER..........................9-145
ASSY - INSPECTION, ROCKER ARM /
ADJUSTER..........................9-146
ASSY - INSTALLATION, ROCKER ARM /
ADJUSTER......................9-148,9-84
ASSY - REMOVAL, ROCKER ARM /
ADJUSTER......................9-145,9-84
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-2
AUDIO SYSTEMS, SPECIAL TOOLS.......8A-4
AUTO. TRANS. - INSTALLATION, DIESEL
WITH..........................8P-12,8P-6
AUTO. TRANS. - REMOVAL, DIESEL
WITH...........................8P-5,8P-9
AUTOMATIC DAY / NIGHT MIRROR -
DESCRIPTION.......................8N-11
AUTOMATIC DAY / NIGHT MIRROR -
INSTALLATION......................8N-13
AUTOMATIC DAY / NIGHT MIRROR -
OPERATION.........................8N-12
AUTOMATIC DAY / NIGHT MIRROR -
REMOVAL..........................8N-13
AUTOMATIC DAY/NIGHT MIRROR -
DIAGNOSIS AND TESTING.............8N-12
AUTOMATIC TRANSMISSION - 46RE -
DESCRIPTION.......................21-89
AUTOMATIC TRANSMISSION - 46RE -
OPERATION.........................21-91
AUTOMATIC TRANSMISSION - 47RE -
DESCRIPTION......................21-261
AUTOMATIC TRANSMISSION - 47RE -
OPERATION........................21-263
AUTOMATIC TRANSMISSION -
DIAGNOSIS AND TESTING.......21-268,21-96
AUTOMATIC TRANSMISSION FLUID -
DESCRIPTION.........................0-6
AUTOMATIC TRANSMISSION FLUID -
OPERATION...........................0-6
AXLE - 248FBI - ADJUSTMENTS, FRONT . . . 3-19
AXLE - 248FBI - DESCRIPTION, FRONT....3-14
AXLE - 248FBI - INSTALLATION, FRONT....3-18
AXLE - 248FBI - OPERATION, FRONT......3-14
AXLE - 248FBI - REMOVAL, FRONT.......3-18
AXLE - 248RBI - ADJUSTMENTS, REAR....3-51
AXLE - 248RBI - DESCRIPTION, REAR.....3-46
AXLE - 248RBI - INSTALLATION, REAR....3-51
AXLE - 248RBI - OPERATION, REAR.......3-46
AXLE - 248RBI - REMOVAL, REAR........3-51
AXLE - 267RBI - ADJUSTMENTS, REAR....3-83
AXLE - 267RBI - DESCRIPTION, REAR.....3-78
AXLE - 267RBI - INSTALLATION, REAR....3-82
AXLE - 267RBI - OPERATION, REAR.......3-78
AXLE - 267RBI - REMOVAL, REAR........3-82
AXLE - 286RBI - ADJUSTMENTS, REAR . . . 3-112
AXLE - 286RBI - DESCRIPTION, REAR....3-107
AXLE - 286RBI - INSTALLATION, REAR . . . 3-112
AXLE - 286RBI - OPERATION, REAR......3-108
AXLE - 286RBI - REMOVAL, REAR.......3-112
AXLE - DIAGNOSIS AND
TESTING...............3-108,3-15,3-47,3-80
AXLE - INSTALLATION, DANA 44.....2-20,2-21
AXLE - INSTALLATION, DANA 60.....2-20,2-22
AXLE - INSTALLATION, INTERMEDIATE....3-30
AXLE - REMOVAL, DANA 44.............2-21
AXLE - REMOVAL, DANA 60.............2-21
AXLE, 248FBI - FRONT
.................3-27
AXLE, 248RBI - REAR
..................3-59
AXLE, 267RBI - REAR
..................3-91
AXLE, 286 RBI - REAR
................3-120
AXLE, 286RBI - REAR
.................3-120
2 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

FLOW - DIAGNOSIS AND TESTING,
RADIATOR COOLANT..........7-58,7-60,7-62
FLOW AND PRESSURE - DIAGNOSIS
AND TESTING, POWER STEERING........19-4
FLUID - DESCRIPTION, AUTOMATIC
TRANSMISSION.......................0-6
FLUID - DIAGNOSIS AND TESTING,
CAUSES OF BURNT............21-157,21-327
FLUID - OPERATION, AUTOMATIC
TRANSMISSION.......................0-6
FLUID AND FILTER REPLACEMENT -
STANDARD PROCEDURE........21-158,21-329
FLUID CAPACITIES, SPECIFICATIONS.......0-6
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING................21-157,21-327
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE..................5-15
FLUID DRAIN AND REFILL - STANDARD
PROCEDURE.......................21-460
FLUID DRAIN/REFILL - STANDARD
PROCEDURE.......................21-497
FLUID INDICATOR - DESCRIPTION,
WASHER...........................8J-35
FLUID INDICATOR - DIAGNOSIS AND
TESTING, WASHER...................8J-35
FLUID INDICATOR - OPERATION,
WASHER...........................8J-35
FLUID LEAK - DIAGNOSIS AND TESTING,
CONVERTER HOUSING.........21-101,21-273
FLUID LEVEL - DIAGNOSIS AND
TESTING, EFFECTS OF INCORRECT.....21-157,
21-327
FLUID LEVEL - STANDARD PROCEDURE,
BRAKE...............................5-15
FLUID LEVEL CHECK - STANDARD
PROCEDURE.................21-157,21-328
FLUID LEVEL SWITCH - DESCRIPTION,
WASHER............................8R-7
FLUID LEVEL SWITCH - INSTALLATION,
WASHER............................8R-8
FLUID LEVEL SWITCH - OPERATION,
WASHER............................8R-7
FLUID LEVEL SWITCH - REMOVAL,
WASHER............................8R-8
FLUID RESERVOIR - INSTALLATION.......5-15
FLUID RESERVOIR - REMOVAL..........5-15
FLUID, SPECIFICATIONS - BRAKE.........5-15
FLUSH MEASUREMENTS,
SPECIFICATIONS - BODY GAP..........23-56
FLUSHING - STANDARD PROCEDURE,
COOLING SYSTEM CLEANING/
REVERSE............................7-17
FLUSHING COOLERS AND TUBES - WITH
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE.................7-78,7-82,7-84
FLUSHING COOLERS AND TUBES -
WITHOUT RADIATOR IN-TANK
TRANSMISSION OIL COOLER -
STANDARD PROCEDURE.......7-79,7-82,7-85
FLUSHING POWER STEERING SYSTEM -
STANDARD PROCEDURE...............19-34
FLYWHEEL - ASSEMBLY................6-14
FLYWHEEL - DIAGNOSIS AND TESTING....6-13
FLYWHEEL - DISASSEMBLY.............6-13
FOG LAMP - DIAGNOSIS AND TESTING . . . 8L-10
FOG LAMP - INSTALLATION............8L-11
FOG LAMP - REMOVAL................8L-11
FOG LAMP UNIT - ADJUSTMENTS.......8L-13
FOG LAMP UNIT - INSTALLATION........8L-12
FOG LAMP UNIT - REMOVAL...........8L-12
FORE/AFT - ADJUSTMENT, FRONT DOOR . . 23-69
FORM-IN-PLACE GASKETS AND
SEALERS - STANDARD PROCEDURE . 9-10,9-122,
9-66
FOUR-WHEEL DRIVE INDICATOR -
DIAGNOSIS AND TESTING..............8J-29
FRAME - INSTALLATION, GRILLE........23-92
FRAME - REMOVAL, GRILLE............23-91
FRAME DIMENSION, SPECIFICATIONS.....13-8
FRAME SERVICE, DESCRIPTION..........13-7
FRONT - 2500 - INSTALLATION..........5-23
FRONT - 2500 - REMOVAL
..............5-22
FRONT - 3500 - INSTALLATION
..........5-23
FRONT - 3500 - REMOVAL
..............5-22
FRONT - DESCRIPTION, CRANKSHAFT
OIL SEAL
............................9-32
FRONT - INSTALLATION
............5-14,5-26FRONT - INSTALLATION...............22-12
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL.......................9-160,9-32
FRONT - INSTALLATION, PROPELLER
SHAFT...............................3-7
FRONT - OPERATION, CRANKSHAFT OIL
SEAL...............................9-32
FRONT - REMOVAL................5-11,5-24
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL..........................9-160,9-32
FRONT - REMOVAL, PROPELLER SHAFT....3-6
FRONT AIR DAM - INSTALLATION........13-2
FRONT AIR DAM - REMOVAL............13-2
FRONT AXLE - 248FBI - ADJUSTMENTS....3-19
FRONT AXLE - 248FBI - DESCRIPTION.....3-14
FRONT AXLE - 248FBI - INSTALLATION....3-18
FRONT AXLE - 248FBI - OPERATION......3-14
FRONT AXLE - 248FBI - REMOVAL........3-18
FRONT AXLE, 248FBI..................3-27
FRONT AXLE, SPECIAL TOOLS...........3-27
FRONT BEARING - INSTALLATION,
OUTPUT SHAFT...............21-171,21-342
FRONT BEARING - REMOVAL, OUTPUT
SHAFT......................21-171,21-342
FRONT BUMPER - INSTALLATION.........13-4
FRONT BUMPER - REMOVAL............13-4
FRONT BUMPER - SPORT -
INSTALLATION........................13-5
FRONT BUMPER - SPORT - REMOVAL......13-5
FRONT CLUTCH - ASSEMBLY....21-162,21-333
FRONT CLUTCH - DESCRIPTION . . 21-160,21-330
FRONT CLUTCH - DISASSEMBLY . 21-161,21-331
FRONT CLUTCH - INSPECTION . . . 21-162,21-332
FRONT CLUTCH - OPERATION . . . 21-160,21-330
FRONT COVER INSTALLED -
INSTALLATION, FRONT OIL SEAL.........9-89
FRONT COVER INSTALLED - REMOVAL,
FRONT OIL SEAL......................9-89
FRONT COVER REMOVED -
INSTALLATION, FRONT OIL SEAL.........9-90
FRONT COVER REMOVED - REMOVAL,
FRONT OIL SEAL......................9-89
FRONT DOOR FORE/AFT - ADJUSTMENT . . 23-69
FRONT DOOR GLASS RUN
WEATHERSTRIP - INSTALLATION.......23-153
FRONT DOOR GLASS RUN
WEATHERSTRIP - REMOVAL...........23-152
FRONT DOOR INNER BELT
WEATHERSTRIP - INSTALLATION.......23-153
FRONT DOOR INNER BELT
WEATHERSTRIP - REMOVAL...........23-153
FRONT DOOR IN/OUT - ADJUSTMENT....23-70
FRONT DOOR LATCH - ADJUSTMENT.....23-73
FRONT DOOR OUTER BELT
WEATHERSTRIP - INSTALLATION.......23-153
FRONT DOOR OUTER BELT
WEATHERSTRIP - REMOVAL...........23-153
FRONT DOOR SECOND WEATHERSTRIP -
INSTALLATION......................23-154
FRONT DOOR SECOND WEATHERSTRIP -
REMOVAL.........................23-154
FRONT DOOR SPEAKER - INSTALLATION . . 8A-19
FRONT DOOR SPEAKER - REMOVAL.....8A-19
FRONT DOOR UP/DOWN - ADJUSTMENT . . 23-70
FRONT DOOR UPPER CORNER SEAL -
INSTALLATION......................23-154
FRONT DOOR UPPER CORNER SEAL -
REMOVAL.........................23-153
FRONT END SPLASH SHIELDS -
INSTALLATION.......................23-92
FRONT END SPLASH SHIELDS -
REMOVAL..........................23-92
FRONT FASCIA - INSTALLATION
..........13-2
FRONT FASCIA - REMOVAL
..............13-2
FRONT FASCIA - SPORT - INSTALLATION
. . 13-3
FRONT FASCIA - SPORT - REMOVAL
......13-3
FRONT FENDER - INSTALLATION, LEFT
. . . 23-93
FRONT FENDER - INSTALLATION, RIGHT
. . 23-94
FRONT FENDER - REMOVAL, LEFT
.......23-93
FRONT FENDER - REMOVAL, RIGHT
......23-94
FRONT LOWER FASCIA - INSTALLATION
. . . 13-3
FRONT LOWER FASCIA - REMOVAL
.......13-3
FRONT MOUNT - INSTALLATION
....9-174,9-42,
9-98
FRONT MOUNT - REMOVAL
....9-173,9-41,9-97
FRONT OIL SEAL - FRONT COVER
INSTALLED - INSTALLATION
.............9-89FRONT OIL SEAL - FRONT COVER
INSTALLED - REMOVAL................9-89
FRONT OIL SEAL - FRONT COVER
REMOVED - INSTALLATION..............9-90
FRONT OIL SEAL - FRONT COVER
REMOVED - REMOVAL.................9-89
FRONT OUTPUT SHAFT SEAL -
INSTALLATION................21-461,21-498
FRONT OUTPUT SHAFT SEAL -
REMOVAL...................21-461,21-498
FRONT PARKING BRAKE CABLE -
INSTALLATION........................5-30
FRONT PARKING BRAKE CABLE -
REMOVAL...........................5-29
FRONT SEAT BELT BUCKLE -
INSTALLATION......................8O-20
FRONT SEAT BELT BUCKLE - REMOVAL . . 8O-20
FRONT SERVO - ASSEMBLY.....21-164,21-335
FRONT SERVO - CLEANING.....21-164,21-334
FRONT SERVO - DESCRIPTION . . . 21-164,21-334
FRONT SERVO - DISASSEMBLY . . 21-164,21-334
FRONT SERVO - INSPECTION....21-164,21-335
FRONT SERVO - OPERATION....21-164,21-334
FRONT SUSPENSION, SPECIAL TOOLS -
INDEPENDENT.........................2-9
FRONT TOW HOOK - INSTALLATION......13-10
FRONT TOW HOOK - REMOVAL.........13-10
FRONT WHEEL SPEED SENSOR -
DESCRIPTION........................5-38
FRONT WHEEL SPEED SENSOR -
OPERATION...........................5-38
FUEL DELIVERY - SPECIFICATIONS,
TORQUE............................14-4
FUEL DELIVERY SYSTEM -
DESCRIPTION........................14-2
FUEL DELIVERY SYSTEM -
DESCRIPTION, DIESEL................14-55
FUEL DELIVERY SYSTEM - OPERATION....14-2
FUEL DRAIN MANIFOLD - DESCRIPTION . . 14-89
FUEL DRAIN MANIFOLD - INSTALLATION . . 14-90
FUEL DRAIN MANIFOLD - OPERATION....14-89
FUEL DRAIN MANIFOLD - REMOVAL.....14-90
FUEL FILL DOOR - INSTALLATION.......23-95
FUEL FILL DOOR - REMOVAL...........23-95
FUEL FILLER CAP - DESCRIPTION.......25-34
FUEL FILLER CAP - OPERATION.........25-34
FUEL FILLER CAP - REMOVAL/
INSTALLATION.......................25-34
FUEL FILTER - STANDARD
PROCEDURES, WATER DRAINING AT.....14-61
FUEL FILTER / WATER SEPARATOR -
DESCRIPTION.......................14-63
FUEL FILTER / WATER SEPARATOR -
INSTALLATION.......................14-65
FUEL FILTER / WATER SEPARATOR -
OPERATION.........................14-63
FUEL FILTER / WATER SEPARATOR -
REMOVAL..........................14-64
FUEL FILTER/PRESSURE REGULATOR -
DESCRIPTION........................14-5
FUEL FILTER/PRESSURE REGULATOR -
INSTALLATION........................14-7
FUEL FILTER/PRESSURE REGULATOR -
OPERATION..........................14-5
FUEL FILTER/PRESSURE REGULATOR -
REMOVAL...........................14-5
FUEL GAUGE - DESCRIPTION...........8J-19
FUEL GAUGE - OPERATION.............8J-20
FUEL GAUGE SENDING UNIT -
DIAGNOSIS AND TESTING..............14-7
FUEL HEATER - DESCRIPTION
..........14-66
FUEL HEATER - DIAGNOSIS AND
TESTING
...........................14-66
FUEL HEATER - OPERATION
............14-66
FUEL HEATER - REMOVAL/INSTALLATION
. 14-67
FUEL HEATER RELAY - DESCRIPTION
....14-67
FUEL HEATER RELAY - DIAGNOSIS AND
TESTING
...........................14-68
FUEL HEATER RELAY - INSTALLATION
....14-69
FUEL HEATER RELAY - OPERATION
......14-67
FUEL HEATER RELAY - REMOVAL
........14-69
FUEL INDICATOR - DESCRIPTION, LOW
. . . 8J-22
FUEL INDICATOR - OPERATION, LOW
.....8J-22
FUEL INJECTION - SPECIFICATIONS,
TORQUE - GAS
......................14-35
FUEL INJECTION PUMP DATA PLATE,
SPECIFICATIONS
.....................14-77
BR/BEINDEX 13
Description Group-Page Description Group-Page Description Group-Page

THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE COOLANT..........7-53
THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE COOLANT............7-54
THERMOSTAT - 8.0L - DESCRIPTION,
ENGINE COOLANT.....................7-51
THERMOSTAT - 8.0L - INSTALLATION,
ENGINE COOLANT.....................7-52
THERMOSTAT - 8.0L - OPERATION,
ENGINE COOLANT.....................7-51
THERMOSTAT - 8.0L - REMOVAL,
ENGINE COOLANT.....................7-51
THERMOSTAT - DIAGNOSIS AND
TESTING....................7-48,7-51,7-53
THREAD REPAIR - STANDARD
PROCEDURE, ALUMINUM.......21-114,21-286
THREADED HOLE REPAIR -
DESCRIPTION......................Intro.-9
THREADS - STANDARD PROCEDURE,
REPAIR DAMAGED OR WORN . . 9-11,9-122,9-66
THROTTLE BODY - DESCRIPTION........14-47
THROTTLE BODY - OPERATION.........14-47
THROTTLE CONTROL CABLE -
INSTALLATION.................14-110,14-50
THROTTLE CONTROL CABLE -
REMOVAL....................14-109,14-49
THROTTLE POSITION SENSOR -
DESCRIPTION.......................14-50
THROTTLE POSITION SENSOR -
OPERATION.........................14-50
THROTTLE VALVE CABLE -
ADJUSTMENTS, TRANSMISSION . 21-210,21-382
THROTTLE VALVE CABLE -
DESCRIPTION................21-209,21-381
TIMER MODULE - DESCRIPTION,
CENTRAL............................8E-1
TIMER MODULE - DIAGNOSIS AND
TESTING, CENTRAL....................8E-4
TIMER MODULE - INSTALLATION,
CENTRAL............................8E-6
TIMER MODULE - OPERATION, CENTRAL . . 8E-3
TIMER MODULE - REMOVAL, CENTRAL....8E-5
TIMING - DIAGNOSIS AND TESTING,
FUEL INJECTION PUMP...............14-70
TIMING BELT / CHAIN COVER(S) -
INSTALLATION...................9-110,9-54
TIMING BELT / CHAIN COVER(S) -
REMOVAL......................9-110,9-53
TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION...................9-111,9-55
TIMING BELT/CHAIN AND SPROCKETS -
REMOVAL......................9-111,9-54
TIMING CHAIN STRETCH - INSPECTION,
MEASURING....................9-111,9-54
TIMING, SPECIFICATIONS - IGNITION......8I-4
TIMING VERIFICATION - STANDARD
PROCEDURE........................9-187
TIRE - DESCRIPTION, SPARE...........22-10
TIRE - TEMPORARY - DESCRIPTION,
SPARE..............................22-6
TIRE AND WHEEL BALANCE -
STANDARD PROCEDURE................22-4
TIRE AND WHEEL RUNOUT - DIAGNOSIS
AND TESTING........................22-1
TIRE INFLATION PRESSURES -
DESCRIPTION........................22-7
TIRE NOISE OR VIBRATION - DIAGNOSIS
AND TESTING........................22-9
TIRE PRESSURE FOR HIGH SPEEDS -
DESCRIPTION........................22-7
TIRE REVOLUTIONS PER MILE,
SPECIFICATIONS
......................22-9
TIRE ROTATION - STANDARD
PROCEDURE
.........................22-2
TIRE WEAR PATTERNS - DIAGNOSIS
AND TESTING
........................22-8
TIRES - DESCRIPTION
.................22-6
TIRES - DESCRIPTION, RADIAL-PLY
.......22-6
TIRES - DESCRIPTION, REPLACEMENT
....22-7
TOOL, SPECIAL TOOLS - OVERHEAD
CONSOLE SPECIAL
...................8M-9
TOOLS - 5.9L DIESEL ENGINE, SPECIAL
. . 9-128
TOOLS - 5.9L ENGINE, SPECIAL
..........9-18
TOOLS - 8.0L ENGINE, SPECIAL
..........9-72
TOOLS - AUDIO SYSTEMS, SPECIAL
......8A-4
TOOLS - BASE BRAKES, SPECIAL
.........5-4
TOOLS - COOLING, SPECIAL
.............7-18TOOLS - DIESEL FUEL SYSTEM,
SPECIAL...........................14-63
TOOLS - FRONT AXLE, SPECIAL..........3-27
TOOLS - FUEL SYSTEM, SPECIAL . . . 14-35,14-4
TOOLS - HEADLAMP ALIGNMENT,
SPECIAL............................8L-4
TOOLS - INDEPENDENT FRONT
SUSPENSION, SPECIAL..................2-9
TOOLS - LINK/COIL SUSPENSION,
SPECIAL............................2-16
TOOLS - OVERHEAD CONSOLE SPECIAL
TOOL, SPECIAL......................8M-9
TOOLS - POWER DISTRIBUTION
SYSTEMS, SPECIAL................8W-97-2
TOOLS - POWER STEERING GEAR,
SPECIAL...........................19-22
TOOLS - POWER STEERING PUMP,
SPECIAL...........................19-38
TOOLS - PROPELLER SHAFT, SPECIAL......3-6
TOOLS - RE TRANSMISSION, SPECIAL . . 21-146,
21-316
TOOLS - STEERING LINKAGE, SPECIAL . . . 19-41,
19-44
TOOLS - SUSPENSION-REAR, SPECIAL....2-27
TOOLS - WIRING/TERMINAL, SPECIAL . 8W-01-9
TOOLS, AIRBAG SYSTEM - SPECIAL......8O-6
TOOLS, SPECIFICATIONS - SPECIAL.......8F-7
TOP COVER - INSTALLATION,
INSTRUMENT PANEL.................23-113
TOP COVER - REMOVAL, INSTRUMENT
PANEL............................23-113
TOW HOOK - INSTALLATION, FRONT.....13-10
TOW HOOK - REMOVAL, FRONT.........13-10
TOWING - STANDARD PROCEDURE.......0-10
TRACK - DESCRIPTION, POWER SEAT....8N-21
TRACK - DIAGNOSIS AND TESTING,
POWER SEAT.......................8N-22
TRACK - INSTALLATION, EASY ENTRY
SEAT .............................23-143
TRACK - INSTALLATION, POWER SEAT . . . 8N-22
TRACK - INSTALLATION, SEAT.........23-141
TRACK - OPERATION, POWER SEAT.....8N-22
TRACK - REMOVAL, EASY ENTRY SEAT . . 23-143
TRACK - REMOVAL, POWER SEAT.......8N-22
TRACK - REMOVAL, SEAT.............23-141
TRACK - SPLIT BENCH - INSTALLATION,
SEAT .............................23-142
TRACK - SPLIT BENCH - REMOVAL,
SEAT .............................23-142
TRACK ADJUSTER - INSTALLATION,
SEAT .............................23-143
TRACK ADJUSTER - REMOVAL, SEAT....23-143
TRACK BAR - DIAGNOSIS AND TESTING . . . 2-24
TRACK BAR - INSTALLATION............2-24
TRACK BAR - REMOVAL................2-24
TRAC-LOK - ASSEMBLY, DIFFERENTIAL . . . 3-129,
3-70
TRAC-LOK - DISASSEMBLY,
DIFFERENTIAL...................3-128,3-68
TRAC-LOKT- DIAGNOSIS AND TESTING . . 3-128,
3-67
TRAILER HITCH - INSTALLATION........13-11
TRAILER HITCH - REMOVAL............13-11
TRANS. - INSTALLATION, DIESEL WITH
AUTO..........................8P-12,8P-6
TRANS. - REMOVAL, DIESEL WITH AUTO
. . 8P-5,
8P-9
TRANS COOLER - 5.9L - DESCRIPTION
....7-78
TRANS COOLER - 5.9L - OPERATION
......7-78
TRANS COOLER - 5.9L DIESEL -
DESCRIPTION
........................7-84
TRANS COOLER - 5.9L DIESEL -
OPERATION
..........................7-84
TRANS COOLER - 8.0L - DESCRIPTION
....7-81
TRANS COOLER - 8.0L - OPERATION
......7-81
TRANS OVERTEMP INDICATOR -
DESCRIPTION
.......................8J-31
TRANS OVERTEMP INDICATOR -
OPERATION
.........................8J-31
TRANSFER CASE - DIAGNOSIS AND
TESTING
....................21-431,21-467
TRANSFER CASE - NV241 -
DESCRIPTION
.........................0-5
TRANSFER CASE - NV241HD -
ASSEMBLY
.........................21-480
TRANSFER CASE - NV241HD -
CLEANING
.........................21-476TRANSFER CASE - NV241HD -
DESCRIPTION......................21-465
TRANSFER CASE - NV241HD -
DISASSEMBLY......................21-469
TRANSFER CASE - NV241HD -
INSPECTION.......................21-476
TRANSFER CASE - NV241HD -
INSTALLATION......................21-494
TRANSFER CASE - NV241HD -
OPERATION........................21-467
TRANSFER CASE - NV241HD - REMOVAL . 21-469
TRANSFER CASE - NV241LD -
ASSEMBLY.........................21-445
TRANSFER CASE - NV241LD - CLEANING . 21-441
TRANSFER CASE - NV241LD -
DESCRIPTION......................21-430
TRANSFER CASE - NV241LD -
DISASSEMBLY......................21-432
TRANSFER CASE - NV241LD -
INSPECTION.......................21-442
TRANSFER CASE - NV241LD -
INSTALLATION......................21-458
TRANSFER CASE - NV241LD -
OPERATION........................21-430
TRANSFER CASE - NV241LD - REMOVAL . 21-432
TRANSFER CASE, NV241HD...........21-495
TRANSFER CASE, NV241LD...........21-459
TRANSFER CASE SKID PLATE -
INSTALLATION.......................13-11
TRANSFER CASE SKID PLATE -
REMOVAL..........................13-11
TRANSFER CASE, SPECIFICATIONS . 21-458,21-495
TRANSFER PUMP - DESCRIPTION, FUEL . . 14-83
TRANSFER PUMP - INSTALLATION, FUEL . 14-87
TRANSFER PUMP - OPERATION, FUEL....14-83
TRANSFER PUMP - REMOVAL, FUEL.....14-86
TRANSFER PUMP PRESSURE -
DIAGNOSIS AND TESTING, FUEL........14-84
TRANSMISSION - 46RE - DESCRIPTION,
AUTOMATIC.........................21-89
TRANSMISSION - 46RE - OPERATION,
AUTOMATIC.........................21-91
TRANSMISSION - 47RE - DESCRIPTION,
AUTOMATIC........................21-261
TRANSMISSION - 47RE - OPERATION,
AUTOMATIC........................21-263
TRANSMISSION - DESCRIPTION,
MANUAL.............................0-5
TRANSMISSION - DIAGNOSIS AND
TESTING, AUTOMATIC...........21-268,21-96
TRANSMISSION - INSTALLATION, SHIFT
BOOT - MANUAL....................23-122
TRANSMISSION - REMOVAL, SHIFT
BOOT - MANUAL....................23-122
TRANSMISSION CLUTCH AND BAND
OPERATION - DIAGNOSIS AND
TESTING, AIR TESTING.........21-100,21-272
TRANSMISSION FILL - STANDARD
PROCEDURE
.................21-160,21-330
TRANSMISSION FLUID - DESCRIPTION,
AUTOMATIC
...........................0-6
TRANSMISSION FLUID - OPERATION,
AUTOMATIC
...........................0-6
TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES - WITH
RADIATOR IN-TANK
...........7-78,7-82,7-84
TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES - WITHOUT
RADIATOR IN-TANK
...........7-79,7-82,7-85
TRANSMISSION, SPECIAL TOOLS - RE
. . 21-146,
21-316
TRANSMISSION, SPECIFICATIONS
......21-144,
21-314
TRANSMISSION TEMPERATURE SENSOR
- DESCRIPTION
...............21-218,21-390
TRANSMISSION TEMPERATURE SENSOR
- OPERATION
.................21-218,21-390
TRANSMISSION THROTTLE VALVE
CABLE - ADJUSTMENTS
........21-210,21-382
TRANSMITTER - DESCRIPTION, REMOTE
KEYLESS ENTRY
......................8N-7
TRANSMITTER - DIAGNOSIS AND
TESTING, REMOTE KEYLESS ENTRY
......8N-8
TRANSMITTER - OPERATION, REMOTE
KEYLESS ENTRY
......................8N-8
32 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page