2002 CHRYSLER VOYAGER engine

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Page 1349 of 2399

CHRYSLER VOYAGER 2002  Service Manual (7) Disconnect the manifold absolute pressure
(MAP) sensor electrical connector.
(8) Disconnect the vapor purge vacuum hose from
throttle body.
(9) Disconnect the PCV hose (Fig. 120).
(10) Remove the

Page 1350 of 2399

CHRYSLER VOYAGER 2002  Service Manual INSPECTION
Check manifold for:
²Damage and cracks.
²Mounting surface distortion by using a straight-
edge and thickness gauge.
INSTALLATION - UPPER INTAKE MANIFOLD
(1) If the following components we

Page 1351 of 2399

CHRYSLER VOYAGER 2002  Service Manual (11) Install air cleaner and air inlet hose assembly.
(12) Connect the inlet air temperature (IAT) sen-
sor electrical connector.
(13) Connect battery negative cable.
INTAKE MANIFOLD - LOWER
REMOVAL -

Page 1352 of 2399

CHRYSLER VOYAGER 2002  Service Manual (6) Connect the engine coolant temperature sensor
(Fig. 126).
(7) Connect the heater supply (Fig. 126) and radi-
ator upper hoses to manifold.
(8) Connect the fuel line. (Refer to 14 - FUEL SYS-
TEM/F

Page 1353 of 2399

CHRYSLER VOYAGER 2002  Service Manual EXHAUST MANIFOLD
DESCRIPTION
The exhaust manifolds are log type and made of
Hi-Sil-Moly (high temperature resistant) nodular cast
iron. The exhaust manifolds are attached directly to
the cylinder head

Page 1354 of 2399

CHRYSLER VOYAGER 2002  Service Manual INSPECTION
Inspect exhaust manifolds for damage or cracks
and check distortion of the cylinder head mountingsurface and exhaust crossover mounting surface with
a straightedge and thickness gauge (Fig.

Page 1355 of 2399

CHRYSLER VOYAGER 2002  Service Manual (12) Install the wiper module. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/WIPER MODULE -
INSTALLATION)
(13) Connect battery negative cable.
EXHAUST MANIFOLD - LEFT
REMOVAL
(1) Disconnect battery negati

Page 1356 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Position heat shield on manifold (Fig. 136).
(4) Install the remaining manifold attaching bolts.
Tighten all bolts to 23 N´m (200 in. lbs.).
(5) Install and tighten heat shield attaching nut to
1