2002 CHRYSLER VOYAGER Vtss

MESSAGE CENTER (HIGH LINE) - WHITE 14 WAY
CAV CIRCUIT FUNCTION
1 L160 20WT/TN (LHD) RIGHT TURN INDICATOR DRIVER
2 G3 20VT/LB (LHD) MALFUNCTION INDICATOR LAMP DRIVER
3 L134 20WT/GY (RHD) HIGH BEAM INDICATOR DRIVER
4 G69 20VT/WT (LHD) VTSS INDICATOR DRIVER
4 L160 20WT/TN (RHD) RIGHT TURN INDICATOR DRIVER
5- -
6 G7 20VT/GY (LHD) LOW OIL PRESSURE INDICATOR DRIVER
7 A701 16BR/RD (LHD) FUSED B(+) (HAZARD)
8 A701 16BR/RD (RHD) FUSED B(+) (HAZARD)
9 G7 20VT/GY (RHD) LOW OIL PRESSURE INDICATOR DRIVER
10 - -
11 L161 20WT/LG (LHD) LEFT TURN INDICATOR DRIVER
11 G69 20VT/WT (RHD) VTSS INDICATOR DRIVER
12 L134 20WT/GY (LHD) HIGH BEAM INDICATOR DRIVER
13 G3 20VT/LB (RHD) MALFUNCTION INDICATOR LAMP DRIVER
14 L161 20WT/LG (RHD) LEFT TURN INDICATOR DRIVER
MODE DOOR ACTUATOR (ATC) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C135 20DB/GY MODE DOOR DRIVER (B)
2 C35 20LB/OR MODE DOOR DRIVER (A)
MODE DOOR ACTUATOR (MTC) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C34 20DB/LB COMMON DOOR DRIVER (B)
2 C35 20LB/OR MODE DOOR DRIVER (A)
MULTI-FUNCTION SWITCH - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 W52 20BR/YL FRONT WIPER SWITCH MUX
2 G902 20VT/OR MULTI-FUNCTION SWITCH MUX RETURN
3 L305 20WT/LB TURN SIGNAL SWITCH MUX
4 G194 20VT/LG HIGH BEAM/FRONT WASHER SWITCH MUX
RS8W-80 CONNECTOR PIN-OUTS8W-80-85
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SPEED CONTROL SERVO (GAS) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 V36 18VT/YL SPEED CONTROL VACUUM SOLENOID CONTROL
2 V35 18VT/OR SPEED CONTROL VENT SOLENOID CONTROL
3 V30 18VT/WT SPEED CONTROL BRAKE SWITCH OUTPUT
4 Z155 18BK/LG GROUND
THATCHAM ALARM MODULE C1 (UNITED KINGDOM) - BLACK 16 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 G22 20YL VTSS INDICATOR SUPPLY
4 D23 20WT/BR FLASH PROGRAM ENABLE
5 D97 20WT/OR SIREN SIGNAL OUTPUT
6 D96 20WT/LB SIREN SIGNAL CONTROL
7 F20 20PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
8 G944 20LB/BR SIREN SIGNAL RETURN
9- -
10 - -
11 G922 20GY VTSS INDICATOR DRIVER
12 - -
13 D25 20WT/VT PCI BUS
14 - -
15 L91 20WT/DB HAZARD SWITCH SENSE
16 A600 20RD/LB SIREN SUPPLY
THATCHAM ALARM MODULE C2 (UNITED KINGDOM) - WHITE 4 WAY
CAV CIRCUIT FUNCTION
1 18BK/LB REAR INTRUSION SENSOR SIGNAL
2 18BK/LB FRONT INTRUSION SENSOR SIGNAL
3 18BK/WT SENSOR GROUND
4 18BK/WT SENSOR GROUND
THROTTLE POSITION SENSOR (GAS) - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 K900 18DB/DG SENSOR GROUND
2 K22 18BR/OR THROTTLE POSITION SENSOR SIGNAL
3 F855 18PK/YL 5 VOLT SUPPLY
8W - 80 - 112 8W-80 CONNECTOR PIN-OUTSRS
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(2) Place door latch in position on door end frame.
(3) Install screws attaching door latch to door end
frame. Tighten screws to 10 N´m (90 in. lbs.) torque
(Fig. 10).
(4) Insert other linkages to door latch and engage
clips.
(5) Connect wire connector into power door lock
motor, if equipped.
(6) Insert a hex wrench through the elongated hole
located in the door shut face above the latch.
(7) Loosen allen head screw.
(8) Pull outward on the outside door handle and
release.
(9) Tighten allen head screw.
(10) Verify door latch and power door lock opera-
tion.
(11) Install watershield and front door trim panel.
LATCH STRIKER
REMOVAL
(1) Mark outline of door striker on B-pillar to aid
in installation.
(2) Remove screws attaching door latch striker to
B-pillar (Fig. 11).
(3) Remove door latch striker from vehicle.
(4) Retrieve any shims found between latch striker
and B-pillar.
INSTALLATION
(1) Position latch striker and any shims retrieved
on vehicle.
(2) Loosely install screws attaching latch striker to
B-pillar.
(3) Align latch striker to outline on B-pillar made
previously.
(4) Tighten fasteners to 28 N´m (21 ft. lbs.) torque.
(5) Verify door fit and operation. Adjust latch
striker as necessary.
LOCK CYLINDER
REMOVAL
(1) Roll door glass up.
(2) Remove front door watershield as necessary to
gain access to the outside door handle. (Refer to 23 -
BODY/DOOR - FRONT/WATERSHIELD -
REMOVAL)
(3) Through access hole at rear of inner door
panel, disconnect Vehicle Theft Security System
(VTSS) switch connector from door harness, if
equipped.
(4) Disengage push in fasteners attaching VTSS
switch harness to inner door reinforcement bar, if
equipped.
Fig. 10 FRONT DOOR LATCH
1 - FRONT DOOR
2 - LATCH ASSEMBLY
7 - INSIDE HANDLE LINK
Fig. 11 DOOR LATCH STRIKER
1 - B-PILLAR
2 - SHIM
3 - DOOR LATCH STRIKER
RSDOOR - FRONT23-19
LATCH (Continued)
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(5) Disengage clip holding door latch linkage to
door latch (Fig. 12).
(6) Remove latch linkage from latch.
(7) Disengage clip holding door lock linkage to
door latch.
(8) Remove lock linkage from latch.
(9) Remove nuts attaching outside door handle to
door outer panel.
(10) Remove outside door handle from vehicle.
(11) Disengage clip holding lock cylinder into out-
side handle.
(12) Pull lock cylinder from door handle.
INSTALLATION
(1) Engage clip into outside handle to hold lock
cylinder (Fig. 12).
(2) With link arm toward rear of vehicle, push lock
cylinder into door handle until clip snaps into place.
(3) Insert lock linkage into door latch.
(4) Engage clip to hold door lock linkage to latch.
(5) Insert latch linkage into door latch.
(6) Engage clip to hold door latch linkage to latch.
(7) Install push in fasteners attaching VTSS
switch harness to inner door reinforcement bar, if
equipped.
(8) Connect VTSS switch connector into door har-
ness, if equipped.
(9) Verify door latch operation.(10) Install watershield and door trim panel.
TRIM PANEL
REMOVAL
(1) Remove the plug and remove screw attaching
door pull cup to inner door panel.
(2) Remove switch bezel and disconnect power win-
dow/memory switch.
(3) Remove screws attaching trim panel to door
from below map pocket.
(4) If equipped, remove window crank. (Refer to 23
- BODY/DOOR - FRONT/WINDOW CRANK -
REMOVAL)
(5) Remove screw holding door trim to door panel
from behind inside latch release handle.
(6) Disengage clips attaching door trim to door
frame around perimeter of panel.
(7) Lift trim panel upward to disengage flange
from inner belt molding at top of door.
(8) Tilt top of trim panel away from door to gain
access to latch linkage.
(9) Disengage clip attaching linkage rod to inside
latch release handle (Fig. 13).
(10) Separate linkage rod from latch handle.
(11) Disconnect the power door switch, courtesy
lamp electrical connectors.
Fig. 12 OUTSIDE DOOR HANDLE
1 - CLIP
2 - LOCK CYLINDER
3 - KEY CYLINDER TO LATCH LINK
4 - OUTSIDE HANDLE TO LATCH LINK
5 - LOCK KNOB LINK6 - FRONT DOOR
7 - KEY POSITION SWITCH
8 - OUTSIDE HANDLE
23 - 20 DOOR - FRONTRS
LOCK CYLINDER (Continued)
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EXTERIOR HANDLE
REMOVAL
(1) Roll door glass up.
(2) Remove the watershield. (Refer to 23 - BODY/
DOOR - FRONT/WATERSHIELD - REMOVAL)
(3) Through access hole at rear of inner door
panel, disconnect Vehicle Theft Security System
(VTSS) switch connector from door harness, if
equipped.
(4) Disengage push in fasteners attaching VTSS
switch harness to inner door reinforcement bar, if
equipped.
(5) Disengage clip holding door latch linkage to
door latch (Fig. 12).
(6) Remove latch linkage from latch.
(7) Disengage clip holding door lock linkage to
door latch.
(8) Remove lock linkage from latch.
(9) Remove nuts holding outside door handle to
door outer panel.(10) Remove outside door handle from vehicle.
INSTALLATION
If outside door handle replacement is necessary,
transfer lock cylinder from the original handle to the
new one.
(1) Place outside door handle in position on vehi-
cle.
(2) Install nuts attaching outside door handle to
door outer panel (Fig. 12). Tighten nuts to 6 N´m (50
in. lbs.).
(3) Insert lock linkage into door latch.
(4) Engage clip to hold door lock linkage to latch.
(5) Insert latch linkage into door latch.
(6) Engage clip to hold door latch linkage to latch.
(7) Install push-in fasteners to hold VTSS switch
harness to inner door reinforcement bar, if equipped.
(8) Connect VTSS switch connector into door har-
ness, if equipped.
(9) Verify door latch operation.
(10) Install sound shield and door trim panel.
RSDOOR - FRONT23-23
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DECKLID/HATCH/LIFTGATE/TAILGATE
TABLE OF CONTENTS
page page
EXTERIOR HANDLE
REMOVAL.............................39
INSTALLATION.........................39
HINGE
REMOVAL.............................39
INSTALLATION.........................39
LATCH
REMOVAL.............................40
INSTALLATION.........................40
LATCH STRIKER
REMOVAL.............................40
INSTALLATION.........................40
LIFTGATE
REMOVAL.............................40
INSTALLATION.........................41
LIFTGATE SPOILER
REMOVAL.............................41INSTALLATION.........................41
LOCK CYLINDER
REMOVAL.............................42
INSTALLATION.........................42
SUPPORT CYLINDER
REMOVAL.............................42
INSTALLATION.........................42
TRIM PANEL
REMOVAL.............................42
INSTALLATION.........................43
SLAM BUMPER
REMOVAL
REMOVAL...........................43
REMOVAL - LIFTGATE SIDE.............43
INSTALLATION
INSTALLATION.......................43
INSTALLATION - LIFTGATE SIDE.........43
EXTERIOR HANDLE
REMOVAL
(1) Remove liftgate trim panel. (Refer to 23 -
BODY/DECKLID/HATCH/LIFTGATE/TAILGATE/
TRIM PANEL - REMOVAL)
(2) Disconnect the exterior handle electrical con-
nectors.
(3) Remove the two outer screws and the two inner
screws.
(4) Remove the exterior handle/license plate light
assembly.
INSTALLATION
(1) Route the exterior handle electrical connector
through the door and position handle.
(2) Install the two out screws and tighten to 20
N´m (15 ft. lbs.).
(3) Install the two inner bolts and tighten to 40
N´m (30 ft. lbs.).
(4) Connect the electrical connector.
(5) Install the trim panel. (Refer to 23 - BODY/
DECKLID/HATCH/LIFTGATE/TAILGATE/TRIM
PANEL - INSTALLATION)
HINGE
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Support liftgate on a suitable lifting device in
the full open position.
(3) Apply several layers of duct tape on the outside
of to roof across the gap to the lift gate to hold the
liftgate in position.
(4) Remove bolts attaching liftgate hinge to roof
header.
(5) Disconnect VTSS switch from the body har-
ness.
(6) Remove bolts attaching hinge to liftgate (Fig.
1).
(7) Remove hinge from vehicle.
INSTALLATION
(1) If necessary, paint replacement hinge before
installation.
(2) Place hinge in position on vehicle.
(3) Align hinge to marks on liftgate.
(4) Install bolts attaching hinge to liftgate (Fig. 1)
. Tighten bolts to 33 N´m (24 ft. lbs.) torque.
RSDECKLID/HATCH/LIFTGATE/TAILGATE23-39
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