2002 CHRYSLER VOYAGER drive belt

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Page 1353 of 2399

CHRYSLER VOYAGER 2002  Service Manual EXHAUST MANIFOLD
DESCRIPTION
The exhaust manifolds are log type and made of
Hi-Sil-Moly (high temperature resistant) nodular cast
iron. The exhaust manifolds are attached directly to
the cylinder head

Page 1356 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Position heat shield on manifold (Fig. 136).
(4) Install the remaining manifold attaching bolts.
Tighten all bolts to 23 N´m (200 in. lbs.).
(5) Install and tighten heat shield attaching nut to
1

Page 1358 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Rotate crankshaft so that the oil pump drive
flats are in the vertical position.
(4) Position oil pump inner rotor so the mating
flats are in the same position as the crankshaft drive
flats (Fig.

Page 1363 of 2399

CHRYSLER VOYAGER 2002  Service Manual INSTALLATION
INSTALLATION.......................47
INSTALLATION.......................48
OIL PRESSURE SENSOR/SWITCH
DESCRIPTION.........................48
REMOVAL.............................48
INSTAL

Page 1371 of 2399

CHRYSLER VOYAGER 2002  Service Manual SPECIFICATIONS - TORQUE
2.5L DIESEL TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Oil Pump Bolts 10.8 8 96
Vacuum Pump Bolts 10.8 8 96
Crankshaft Gear Bolts 10.8 8 96
Crankshaft Position
Se

Page 1380 of 2399

CHRYSLER VOYAGER 2002  Service Manual Measure Dimension
(mm)0.49-0.60
Cylinder Head Gasket
Thickness (mm)1.32
No Holes or Notches
Piston Clearance (mm) 0.72-0.83
Measure Dimension
(mm)0.61-0.70
Cylinder Head Gasket
Thickness (mm)1.42
1 Ho

Page 1383 of 2399

CHRYSLER VOYAGER 2002  Service Manual (5) Slide exhaust manifold and turbocharger on
exhaust manifold studs (Fig. 17).
(6) Install exhaust manifold retaining nuts. Torque
nuts to 32.4N´m.
(7) Install exhaust manifold heat shield (Fig. 17

Page 1384 of 2399

CHRYSLER VOYAGER 2002  Service Manual CAUTION: Before removing the cylinder head cover/
intake manifold or timing belt the engine must put
at 90É after TDC. Failure to do so could result in
valve and/or piston damage during reassembly.
(