2002 CHRYSLER CARAVAN child lock

RIGHT SLIDING DOOR CONTROL MODULE C1 (POWER SLIDING DOOR) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 Q44 18OR/GY RIGHT CINCH/RELEASE MOTOR CLUTCH DRIVER
2 Q68 16TN/BR RIGHT SLIDING DOOR OPEN DRIVER
3 Q70 16TN/OR RIGHT SLIDING DOOR CLOSE DRIVER
4- -
5 A113 14WT/RD FUSED B(+)
6- -
7- -
8 Z124 14BK GROUND
RIGHT SLIDING DOOR CONTROL MODULE C2 (POWER SLIDING DOOR) - BLACK/RED 20 WAY
CAV CIRCUIT FUNCTION
1 Q72 20TN/VT RIGHT DOOR MOTOR HALL EFFECT SUPPLY
2- -
3 Q34 20OR/GY RIGHT DOOR LOCK SENSE
4 Q54 20OR/BR RIGHT DOOR IN/OUT HANDLE SWITCH SENSE
5- -
6- -
7 Q64 18OR/TN RIGHT DOOR MOTOR CLUTCH DRIVER
8 Q46 18TN/GY RIGHT CINCH/RELEASE MOTOR LATCH DRIVER
9 Q48 18TN/WT RIGHT CINCH/RELEASE MOTOR UNLATCH DRIVER
10 - -
11 D25 20WT/VT PCI BUS
12 G76 20TN/OR RIGHT SLIDING DOOR AJAR SWITCH SENSE
13 Q58 20OR/YL RIGHT PAWL SWITCH SENSE
14 Q52 20OR RIGHT FULL OPEN SWITCH SENSE
15 - GROUND-DRIVER SIDE IDENTIFIER (LHD/RHD)
16 Q56 20OR/VT RIGHT DOOR CHILD LOCKOUT SWITCH SENSE
17 Q74 20TN/YL RIGHT DOOR MOTOR HALL EFFECT SIGNAL
18 - -
19 G152 20VT/GY RIGHT SLIDING DOOR WAKE UP SIGNAL
20 Z26 20BK/TN GROUND
RIGHT SLIDING DOOR LATCH SENSING SWITCH (POWER SLIDING DOOR) - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 Z76 20BK/YL GROUND
2 Q58 20OR/YL RIGHT PAWL SWITCH SENSE
3 G76 20TN/OR RIGHT SLIDING DOOR AJAR SWITCH SENSE
4 Z76 20BK/YL GROUND
5 Q54 20OR/BR RIGHT DOOR IN/OUT HANDLE SWITCH SENSE
6 Q56 20OR/VT RIGHT DOOR CHILD LOCKOUT SWITCH SENSE
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 109
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BENCH SEAT BACK
REMOVAL............................102
INSTALLATION........................103
BENCH SEAT BACK COVER
REMOVAL............................103
INSTALLATION........................103
BENCH SEAT TRACK
REMOVAL............................103
INSTALLATION........................104
PLASTIC GROCERY BAG RETAINER
REMOVAL............................104
INSTALLATION........................104UNDER SEAT STORAGE BIN
REMOVAL............................104
INSTALLATION........................105
UNDER SEAT STORAGE BIN GUIDE
REMOVAL............................105
INSTALLATION........................105
UNDER SEAT STORAGE BIN LOCK/LATCH
REMOVAL............................105
INSTALLATION........................105
LUMBAR SUPPORT
REMOVAL............................106
INSTALLATION........................106
CHILD SEAT MODULE
REMOVAL
(1) Close child restraint seat.
(2) Remove seat back cover.
(3) Remove screws attaching child restraint seat
module hinges to seat back frame lower rail (Fig. 1).
(4) Return seat back to upright position.
(5) Disengage push in fasteners attaching upper
bolster to child restraint seat module (Fig. 2).
(6) Remove screws attaching top of module to seat
back frame upper rail (Fig. 3).
(7) Remove child restraint seat module from seat
back (Fig. 4).
Fig. 1 CHILD RESTRAINT SEAT LOWER HINGE
1 - CHILD RESTRAINT SEAT MODULE
2 - LOWER HINGE
Fig. 2 CHILD RESTRAINT SEAT UPPER BOLSTER
1 - UPPER BOLSTER
2 - CHILD RESTRAINT SEAT MODULE
3 - PUSH-IN FASTENER
Fig. 3 CHILD RESTRAINT SEAT UPPER SCREWS
1 - UPPER BOLSTER
2 - CHILD RESTRAINT SEAT MODULE
23 - 86 SEATSRS
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INSTALLATION
INSTALLATION
(1) Place child restraint seat module in position on
seat back (Fig. 4).
(2) Position seat back hinge interlock lever over
the top of the outboard child restraint seat hinge
(Fig. 5).
(3) Install screws attaching child restraint seat
module hinges to seat back frame lower rail (Fig. 1).
(4) Install screws attaching top of module to seat
back frame upper rail (Fig. 3). Tighten nuts to 7 N´m
(62 in. lbs.) torque.(5) Install push in fasteners attaching upper bol-
ster to child restraint seat module (Fig. 2).
(6) Return seat back to folded position.
(7) Install seat back cover.
(8) Verify child restraint seat operation.
SYNCHRONIZING CABLE ADJUSTMENT
NOTE:
Bench seats equipped with child restraint seats
have an interlock feature that will not allow the seat
back to fold forward with the child seat open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Disengage cable from the recline mechanism by
pulling the cable end toward the front of the seat
(Fig. 6).
(3) Pull U-shaped locking tab on self-adjusting
mehcanism to disengage auto-adjust feature.
(4) Reattach self-adjusting mechanism, pulling
against spring load to tighten cable.
(5) Press locking tab onto the adjusting mecha-
nism to lock into place.
Fig. 4 CHILD RESTRAINT SEAT MODULE
1 - 1ST REAR SEAT BACK
2 - CHILD RESTRAINT SEAT MODULE
3 - SEAT BACK HINGE INTERLOCK LEVER
Fig. 5 INTERLOCK LEVER
1 - CHILD RESTRAINT SEAT HINGE
2 - SEAT BACK HINGE INTERLOCK LEVER
3 - 1ST REAR SEAT BACK
4 - SEAT BACK FRAME RAIL
RSSEATS23-87
CHILD SEAT MODULE (Continued)
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QUAD CHILD SEAT
REMOVAL
(1) Remove the seat. Refer to Owner's Manual for
proper procedures.
(2) Remove seat back cover (Fig. 7).
(3) Remove fasteners attaching quad child seat to
the seat (Fig. 8).
(4) Remove quad child seat from the seat.
INSTALLATION
(1) Place quad child seat in position.
(2) Install fasteners and tighten to 13.5 N´m (10 ft.
lbs.)
(3) Install seat back cover.
(4) Install seat in vehicle.
HEADREST
REMOVAL
(1) Lift head restraint to top of travel.
(2) Depress lock button on side of sleeve at top of
seat back (Fig. 9).
(3) Pull head restraint from top of seat back.
INSTALLATION
(1) Place head restraint in position.
(2) Depress lock button on side of sleeve at top of
seat back.
(3) Push heat restraint down into position.
HEADREST SLEEVE
REMOVAL
(1) Remove head rest.
(2) Disengage closure attaching bottom of trim
cover together.
Fig. 6 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
Fig. 7 SEAT BACK COVER
1 - SEAT BACK COVER
Fig. 8 CHILD RESTRAINT SEAT BACK
1 - FASTENERS
2 - J-STRAPS
3 - FASTENERS
23 - 88 SEATSRS
CHILD SEAT MODULE (Continued)
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(3) Install the seat side shield/cup holder. (Refer to
23 - BODY/SEATS/QUAD BUCKET SEAT SIDE
SHIELD/CUP HOLDER - INSTALLATION)
(4) Install the seat. Refer to Owner's Manual for
proper procedures.
BUCKET SEAT BACK - QUAD
BUCKET
REMOVAL
NOTE: Quad seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the seatback hinge covers. (Refer to 23
- BODY/SEATS/SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL)
(4) Disconnect the child seat synchronizer cable, if
equipped. (Fig. 31)
(5) Remove the seatback frame bolts and remove
the seat back. (Fig. 32)
INSTALLATION
(1) Install the seatback.
(2) Install the shoulder bolts attaching the seat-
back hinge to the seat back frame and tighten to 34
N´m (25 ft. lbs.) torque.(3) Connect the child seat synchronizer cable, if
equipped.
(4) Install the seatback hinge covers. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLA-
TION)
(5) Install the armrests. (Refer to 23 - BODY/
SEATS/ARMREST - INSTALLATION)
Fig. 30 BUCKET SEAT RISER - QUAD BUCKET
1 - SEAT SIDE SHIELD/CUP HOLDER
2 - SEAT RISER
3 - SEAT SIDE SHIELD
4 - RISER BOLTS
Fig. 31 QUAD SEAT SYNCHRONIZER CABLE
1 - CABLE END CONNECTOR
2 - SYNCHRONIZER CABLE
3 - SEATBACK HINGE
Fig. 32 SEAT BACK HINGE - TYPICAL
1 - SEATBACK FRAME BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
23 - 98 SEATSRS
QUAD BUCKET SEAT RISER (Continued)
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INSTALLATION
(1) Place riser in position on seat.
(2) Install bolts attaching seat riser to seat cush-
ion frame (Fig. 36). Tighten bolts to 48 N´m (35 ft.
lbs.) torque.
(3) Install seat into vehicle.
BENCH SEAT RISER - THIRD
ROW
REMOVAL
(1) Remove seat track. (Refer to 23 - BODY/
SEATS/BENCH SEAT TRACK - REMOVAL)
(2) Remove bolts attaching riser to seat cushion
frame and remove the riser. (Fig. 41).
INSTALLATION
(1) Place riser in position on seat.
(2) Install bolts attaching riser to seat cushion
frame (Fig. 41). Tighten nuts to 48 N´m (35 ft. lbs.)
torque.
(3) Install seat track. (Refer to 23 - BODY/SEATS/
BENCH SEAT TRACK - INSTALLATION)
SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT,
BENCH
REMOVAL
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Remove screws attaching upper hinge cover to
seat back hinge (Fig. 37).
(3) Remove upper cover from seat back hinge.
(4) Remove screws attaching lower cover to seat
back hinge.
(5) Remove lower cover from hinge.
INSTALLATION
(1) Place upper cover in position on seat back
hinge.
(2) Install screws attaching upper hinge cover to
seat back hinge. Tighten screws to 2.3 N´m (20 in.
lbs.) torque.
(3) Place lower cover in position on hinge.
(4) Install screws attaching lower cover to seat
back hinge (Fig. 37). Tighten screws to 2.3 N´m (20
in. lbs.) torque.
(5) Install seat in vehicle.
BENCH SEAT BACK HINGE
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the bench seat back upper and lower
hinge covers. (Refer to 23 - BODY/SEATS/SEAT
BACK HINGE COVERS - 50/50 SPLIT, BENCH -
REMOVAL)
(2) Remove the seat back. (Refer to 23 - BODY/
SEATS/BENCH SEAT BACK - REMOVAL)
(3) Remove bolts attaching seat back hinge to seat
cushion frame (Fig. 38).
(4) Remove seat back hinge from seat.
(5) Remove hinge from seat.
INSTALLATION
INSTALLATION
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Place hinge in position on seat.
(2) Engage synchronizing cable end into (clip on
left side) hinge latch release arm.
Fig. 37 BENCH SEAT BACK HINGE COVERS -
TYPICAL
1 - UPPER COVER SCREWS
2 - LOWER COVER
3 - LOWER COVER SCREWS
4 - UPPER COVER
RSSEATS23 - 101
BENCH SEAT RISER - SECOND ROW (Continued)
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(3) Engage synchronizing cable housing into seat
back hinge.
(4) Place seat back hinge in position on seat.
(5) Install bolts attaching seat back hinge to seat
cushion frame. Tighten bolts to 48 N´m (35 ft. lbs.)
torque.
(6) Install shoulder bolts attaching seat back hinge
to seat back frame (Fig. 38). Tighten nuts to 34 N´m
(25 ft. lbs.) torque.(Refer to 23 - BODY/SEATS/
BENCH SEAT BACK - INSTALLATION)
(7) Install bench seat back hinge covers. (Refer to
23 - BODY/SEATS/SEAT BACK HINGE COVERS -
50/50 SPLIT, BENCH - INSTALLATION)
(8) Verify seat back hinge operation and adjust
synchronizing cable, if equipped. (Refer to 23 -
BODY/SEATS/SYNCHRONIZING CABLE ADJUST-
MENT)
SYNCHRONIZING CABLE ADJUSTMENT
NOTE:
Bench seats equipped with child restraint seats
have an interlock feature that will not allow the seat
back to fold forward with the child seat open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Disengage cable from the recline mechanism by
pulling the cable end toward the front of the seat
(Fig. 39).
(3) Pull U-shaped locking tab on self-adjusting
mehcanism to disengage auto-adjust feature.(4) Reattach self-adjusting mechanism, pulling
against spring load to tighten cable.
(5) Press locking tab onto the adjusting mecha-
nism to lock into place.
BENCH SEAT BACK
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
REMOVAL)
(4) Disengage synchronizing cable housing from
seat back hinge, if equipped.
(5) Disengage synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(6) Remove shoulder bolts attaching seat back
hinge to seat back frame (Fig. 40).
(7) Remove the seat back.
Fig. 38 BENCH SEAT BACK HINGE
1 - SEATBACK FRAME BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
Fig. 39 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
23 - 102 SEATSRS
BENCH SEAT BACK HINGE (Continued)
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INSTALLATION
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow the
seat back to fold forward with the child seat open.
(1) Install the seat back.
(2) Install the shoulder bolts attaching the seat
back hinge to the seat back frame and tighten to 34
N´m (25 ft. lbs.) torque.
(3) Connect the synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(4) Connect the synchronizing cable housing to the
seat back hinge, if equipped.
(5)
Install the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE - INSTALLATION)
(6) Install the armrests, if equipped. (Refer to 23 -
BODY/SEATS/ARMREST - INSTALLATION)
(7)
Install the headrest sleeves. (Refer to 23 - BODY/
SEATS/HEADREST SLEEVE - INSTALLATION)
(8) Adjust synchronizing cable, if equipped. (Refer
to 23 - BODY/SEATS/SYNCHRONIZING CABLE
ADJUSTMENT)
BENCH SEAT BACK COVER
REMOVAL
(1) Remove the bench seat back. (Refer to 23 -
BODY/SEATS/BENCH SEAT BACK - REMOVAL)
(2) Remove the bench seatback panel. (Refer to 23
- BODY/SEATS/BENCH SEATBACK PANEL -
REMOVAL)
(3) Disconnect the cover J-straps.
(4) Remove the seat back cover from the seat back
assembly.
INSTALLATION
(1) Install seat back cover onto the seat back
frame and cushion assembly.
(2) Connect the J-straps.
(3) Install the bench seatback panel. (Refer to 23 -
BODY/SEATS/BENCH SEATBACK PANEL -
INSTALLATION)
(4) Install the seat back. (Refer to 23 - BODY/
SEATS/BENCH SEAT BACK - INSTALLATION)
BENCH SEAT TRACK
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedure.
(2) Place seat on clean covered work surface.
(3) Disengage seat track adjuster link wire from
track being removed.
(4) Remove nuts attaching track to seat riser (Fig.
41).
(5) Remove track from seat riser.
Fig. 40 SEAT BACK HINGE - TYPICAL
1 - SEATBACK FRAME BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
Fig. 41 BENCH SEAT TRACK
1 - SEAT TRACK ADJUSTER LINK
2 - RISER
3 - SEAT TRACK NUTS
4 - SEAT TRACK
5 - RISER BOLTS
RSSEATS23 - 103
BENCH SEAT BACK (Continued)
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