2002 CHEVROLET S10 radiator cap

5-10
Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
A. Coolant Recovery Tank
B. Radiator Pressure Cap
C. Engine Cooling Fan
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level should beat least up to the ADD mark.
If it isn't, you may have a leak at the pressure cap or in
the radiator hoses, heater hoses, radiator, water pump or
somewhere else in the cooling system.

5-13
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
When the coolant in the coolant recovery tank is at the
ADD mark, start your vehicle.
If the overheat warning continues, there's one more
thing you can try. You can add the proper coolant
mixture directly to the radiator, but be sure the cooling
system is cool before you do it.
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap
-- even a little -- they can come out
at high speed.
CAUTION: (Continued)
CAUTION: (Continued)
Never turn the cap when the cooling system,
including the radiator pressure cap, is hot. Wait
for the cooling system and radiator pressure cap
to cool if you ever have to turn the pressure cap.

5-14 How to Add Coolant to the Radiator
1. You can remove the radiator pressure cap when
the cooling system, including the radiator pressure
cap and upper radiator hose, is no longer hot.
Turn the pressure cap slowly counterclockwise until
it first stops. (Don't press down while turning the
pressure cap.)
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.
2. Then keep turning the pressure cap, but now push
down as you turn it. Remove the pressure cap.

5-15
3. Fill the radiator with the proper DEX-COOL

coolant mixture, up to the base of the filler neck. See
ªEngine Coolantº in the Index for more information
about the proper coolant mixture.
4. Then fill the coolant recovery tank to the ADD mark.
5. Put the cap back on the coolant recovery tank, but
leave the radiator pressure cap off.

5-16
6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
7. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX
-COOL
coolant mixture
through the filler neck until the level reaches the
base of the filler neck.
8. Then reinstall the pressure cap. At any time during
this procedure if coolant begins to flow out of the
filler neck, reinstall the pressure cap. Be sure the
arrow on the pressure cap lines up like this.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline)
6
-5 Fuel E-85 (85% Ethanol)
6
-7 Fuels in Foreign Countries
6
-7 Filling Your Tank
6
-9 Filling a Portable Fuel Container
6
-9 Checking Things Under the Hood
6
-13 Engine Oil
6
-18 Engine Air Cleaner/Filter
6
-19 Automatic Transmission Fluid
6
-23 Manual Transmission Fluid
6
-24 Hydraulic Clutch
6
-25 Rear Axle
6
-26 Four-Wheel Drive
6
-28 Engine Coolant
6
-31 Radiator Pressure Cap
6
-32 Power Steering Fluid6
-33 Windshield Washer Fluid
6
-34 Brakes
6
-38 Battery
6
-39 Bulb Replacement
6
-45 Windshield Wiper Blade Replacement
6
-47 Tires
6
-56 Appearance Care
6
-56 Cleaning the Inside of Your Vehicle
6
-59 Care of Safety Belts
6
-60 Cleaning the Outside of Your Vehicle
6
-64 GM Vehicle Care/Appearance Materials Chart
6
-65 Vehicle Identification Number (VIN)
6
-65 Service Parts Identification Label
6
-66 Electrical System
6
-72 Replacement Bulbs
6
-72 Capacities and Specifications
6
-74 Normal Maintenance Replacement Parts

6-30 Checking Coolant
The coolant recovery tank is located toward the front of
the engine compartment on the passenger's side of the
vehicle. See ªEngine Compartment Overviewº in the
Index for more information on location.
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at ADD, or a
little higher. When your engine is warm, the level should
be up to FULL HOT, or a little higher.Adding Coolant
If you need more coolant, add the proper DEX
-COOL

coolant mixture at the coolant recovery tank.
CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the radiator.
Never turn the radiator pressure cap
-- even a
little
-- when the engine and radiator are hot.

6-31
Add coolant mixture at the recovery tank, but be careful
not to spill it.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Occasionally check the coolant level in the radiator. For
information on how to add coolant to the radiator, see
ªCooling Systemº in the Index.
Radiator Pressure Cap
NOTICE:
Your radiator cap is a 15 psi (105 kPa)
pressure
-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap
line up with the overflow tube on the radiator
filler neck.