2002 CHEVROLET EXPRESS air filter

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries (Gasoline Engines)
6
-5 Filling Your Tank (Gasoline Engine)
6
-7 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-11 Noise Control System
6
-12 Engine Oil (Gasoline Engine)
6
-17 Engine Air Cleaner/Filter (Gasoline Engines)
6
-19 Automatic Transmission Fluid
6
-23 Rear Axle
6
-23 Engine Coolant
6
-27 Radiator Pressure Cap
6
-27 Power Steering Fluid
6
-28 Windshield Washer Fluid
6
-29 Brakes6
-33 Battery
6
-34 Bulb Replacement
6
-41 Windshield Wiper Blade Replacement
6
-42 Tires
6
-52 Appearance Care
6
-52 Cleaning the Inside of Your Vehicle
6
-56 Cleaning the Outside of Your Vehicle
6
-57 Cleaning Aluminum Wheels (If Equipped)
6
-58 Cleaning Tires
6
-58 Sheet Metal Damage
6
-58 Finish Damage
6
-60 GM Vehicle Care/Appearance Materials
6
-61 Vehicle Identification Number (VIN)
6
-62 Electrical System
6
-68 Replacement Bulbs
6
-69 Capacities and Specifications
6
-72 Normal Maintenance Replacement Parts

6-10 Engine Compartment Overview
When you lift the hood, you'll see these items:
A. Battery
B. Coolant Recovery Tank
C. Engine Oil DipstickD. Engine Oil Fill
E. Transmission Fluid Dipstick
F. Engine Air Cleaner/FilterG. Power Steering Reservoir
H. Brake Master Cylinder
I. Windshield Washer Fluid

6-13
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
When to Add Engine Oil
If the oil is at or below the ADD mark, then you'll need
to add at least one quart of oil. But you must use the
right kind. This part explains what kind of oil to use. For
engine oil crankcase capacity, see ªCapacities and
Specificationsº in the Index.
NOTICE:
Don't add too much oil. If your engine has so
much oil that the oil level gets above the upper
mark that shows the proper operating range,
your engine could be damaged.
The engine oil filler cap
is located between the
coolant recovery tank and
the engine air cleaner/filter.
See ªEngine Compartment
Overviewº in the Index
for more information
on location.
Be sure to fill it enough to put the level somewhere in
the proper operating range. Push the dipstick all the way
back in when you're through.

6-17
Engine Air Cleaner/Filter
(Gasoline Engines)
The engine air cleaner/filter is located near the center of
the engine compartment. See ªEngine Compartment
Overviewº in the Index for more information on location.
The engine air cleaner/filter
assembly has an indicator
that lets you know when the
air filter is dirty and needs
to be serviced. See ªOwner
Checks and Servicesº in the
Index to determine when to
check the indicator.
If the area inside the clear section of the indicator is
green, no air filter service is required. When the area
inside the indicator is orange and CHANGE AIR
FILTER appears, the filter should be replaced.

6-18
To change the engine air cleaner/filter, do the following:
1. Unhook the retainer clips and remove the cover.
2. Lift the filter out of the engine air cleaner/filter
housing. Care should be taken to dislodge as little
dirt as possible.
3. Clean the engine air cleaner/filter housing.
4. Install the new engine air cleaner/filter into the
engine air cleaner/filter housing. Make sure that it
fits properly into the housing.
5. Install the cover and fasten the retaining clips.
6. After the engine air cleaner/filter is properly
serviced, the indicator should be reset. Push the
button on the top of the indicator to reset it to the
green (clean) filter zone.
See ªNormal Replacement Partsº for the proper filter
to use.
Refer to the Maintenance Schedule to determine when to
replace the engine air cleaner/filter and crankcase
ventilation filter. See ªScheduled Maintenance Servicesº
in the Index.
CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The air
cleaner not only cleans the air, it stops flame if
the engine backfires. If it isn't there, and the
engine backfires, you could be burned. Don't
drive with it off, and be careful working on the
engine with the air cleaner/filter off.
NOTICE:
If the air cleaner/filter is off, a backfire can
cause a damaging engine fire. And, dirt can easily
get into your engine, which will damage it.
Always have the air cleaner/filter in place when
you're driving.

6-72
Normal Maintenance Replacement Parts
Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it was
built, or if you have any questions, please contact your GM dealer.
These specifications are for information only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer's publications.
EngineªVORTECº 4300
V6ªVORTECº 5000
V8ªVORTECº 5700
V8ªVORTECº8100
V8
VIN W M R G
Oil Filter PF47 PF1218 PF1218 PF454
Engine Air Cleaner Filter * A917C A917C A917C A917C
PCV Valve CV769C CV769C CV769C **
Spark Plugs
41
-932 41-932 41-932 TJ14R-P15
Fuel Filter GF481 GF481 GF481 GF481
Radiator Cap RC36 RC36 RC36 RC36
* Replace with ACDelco

Air Filter, Part No. A917C and for severe dusty conditions, use ACDelco
Air Filter,
Part No. 1236C.
**8100 V8 has an internal PCV which does not require replacement.

Scheduled Maintenance
7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

You frequently tow a trailer or use a carrier on top
of your vehicle.

If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule
if you operate your vehicle under any of these
conditions is that these conditions cause engine oil
to break down sooner.
Short Trip/City Intervals
At 3,000 Miles (5 000 km): Drive Axle Service
(2500 and 3500 Series with locking differential only).
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first). Chassis
Lubrication (or 3 months, whichever occurs first).
Drive Axle Fluid Check.
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Diesel Engine Only:
Engine Air Cleaner Filter Inspection, if driving in
dusty conditions. Drive Axle Service When Towing
(2500 and 3500 Series only). Gasoline Engine Only:
Noise Shields Inspection (GVWR above 10,000 lbs.
only). Diesel Engine Only: Shields and Underhood
Insulation Inspection. Diesel Engine Only:
Thermostatically Controlled Engine Cooling Fan
Check (or every 12 months, whichever occurs first).
Diesel Engine Only: Air Intake System Inspection.
Front Wheel Bearing Repack (or at each brake
relining, whichever occurs first).

Scheduled Maintenance
7-6
Short Trip/City Intervals
Every 24,000 Miles (40 000 km): Diesel Engine Only:
Fuel Cap Replacement, if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Diesel Engine
Only: Engine Air Cleaner Filter Replacement.
Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600 GVWR
or driven under severe conditions or equipped with
diesel engine).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. If Equipped: Exhaust Gas
Recirculation System Inspection. Gasoline Engine
Only: Evaporative Control System Inspection. Diesel
Engine Only: Crankcase Depression Regulator Valve
(CDRV) System Check.
Short Trip/City Intervals
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions). Gasoline Engine Only (Except 8.1L V8):
Positive Crankcase Ventilation (PCV)
Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.