2002 CHEVROLET EXPRESS fuel filter

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries (Gasoline Engines)
6
-5 Filling Your Tank (Gasoline Engine)
6
-7 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-11 Noise Control System
6
-12 Engine Oil (Gasoline Engine)
6
-17 Engine Air Cleaner/Filter (Gasoline Engines)
6
-19 Automatic Transmission Fluid
6
-23 Rear Axle
6
-23 Engine Coolant
6
-27 Radiator Pressure Cap
6
-27 Power Steering Fluid
6
-28 Windshield Washer Fluid
6
-29 Brakes6
-33 Battery
6
-34 Bulb Replacement
6
-41 Windshield Wiper Blade Replacement
6
-42 Tires
6
-52 Appearance Care
6
-52 Cleaning the Inside of Your Vehicle
6
-56 Cleaning the Outside of Your Vehicle
6
-57 Cleaning Aluminum Wheels (If Equipped)
6
-58 Cleaning Tires
6
-58 Sheet Metal Damage
6
-58 Finish Damage
6
-60 GM Vehicle Care/Appearance Materials
6
-61 Vehicle Identification Number (VIN)
6
-62 Electrical System
6
-68 Replacement Bulbs
6
-69 Capacities and Specifications
6
-72 Normal Maintenance Replacement Parts

6-72
Normal Maintenance Replacement Parts
Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it was
built, or if you have any questions, please contact your GM dealer.
These specifications are for information only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer's publications.
EngineªVORTECº 4300
V6ªVORTECº 5000
V8ªVORTECº 5700
V8ªVORTECº8100
V8
VIN W M R G
Oil Filter PF47 PF1218 PF1218 PF454
Engine Air Cleaner Filter * A917C A917C A917C A917C
PCV Valve CV769C CV769C CV769C **
Spark Plugs
41
-932 41-932 41-932 TJ14R-P15
Fuel Filter GF481 GF481 GF481 GF481
Radiator Cap RC36 RC36 RC36 RC36
* Replace with ACDelco

Air Filter, Part No. A917C and for severe dusty conditions, use ACDelco
Air Filter,
Part No. 1236C.
**8100 V8 has an internal PCV which does not require replacement.

Scheduled Maintenance
7-6
Short Trip/City Intervals
Every 24,000 Miles (40 000 km): Diesel Engine Only:
Fuel Cap Replacement, if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Diesel Engine
Only: Engine Air Cleaner Filter Replacement.
Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600 GVWR
or driven under severe conditions or equipped with
diesel engine).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. If Equipped: Exhaust Gas
Recirculation System Inspection. Gasoline Engine
Only: Evaporative Control System Inspection. Diesel
Engine Only: Crankcase Depression Regulator Valve
(CDRV) System Check.
Short Trip/City Intervals
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions). Gasoline Engine Only (Except 8.1L V8):
Positive Crankcase Ventilation (PCV)
Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Scheduled Maintenance
7-8
Long Trip/Highway Intervals
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Diesel Engine Only: Engine Air
Cleaner Filter Replacement. Front Wheel Bearing
Repack (or at each brake relining, whichever
occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600 GVWR
or driven under severe conditions or equipped with
diesel engine).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. If Equipped: Exhaust Gas
Recirculation System Inspection. Gasoline Engine
Only: Evaporative Control System Inspection. Diesel
Engine Only: Crankcase Depression Regulator Valve
(CDRV) System Check.
Long Trip/Highway Intervals
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions). Gasoline Engine Only (Except 8.1L V8):
Positive Crankcase Ventilation (PCV)
Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Short Trip/City Scheduled Maintenance
7-14
21,000 Miles (35 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.
24,000 Miles (40 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

Diesel Engine Only: Replace fuel cap if driving in dusty conditions.
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-15
27,000 Miles (45 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.
30,000 Miles (50 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If driving in dusty areas or when towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).

Clean and repack the front wheel bearings (or at each brake relining,
whichever occurs first).

Replace fuel filter. An Emission Control Service. (See footnote
.)
(Continued)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-20
48,000 Miles (80 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

Diesel Engine Only: Replace fuel cap if driving in dusty conditions.
An Emission Control Service.
50,000 Miles (83 000 km)

Change automatic transmission fluid and filter if the vehicle has a diesel
engine, if the vehicle's GVWR is over 8600 lbs. or if the vehicle is mainly
driven under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly
reaches 90
F (32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the
fluid and filter at 100,000 miles (166 000 km).
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-22
60,000 Miles (100 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If driving in dusty areas or when towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).

Clean and repack the front wheel bearings (or at each brake relining,
whichever occurs first).

Vehicles With GVWR Above 10,000 lbs. or Equipped with Diesel Engine
Only: Inspect shields for damage or looseness. Adjust or replace as required.
This is a Noise Emission Control Service. Applicable only to vehicles sold in
the United States.

Inspect engine accessory drive belt.
An Emission Control Service.

Replace fuel filter.
An Emission Control Service. (See footnote
.)ACTUAL
SERVICED BY:MILEAGE
DATE