2002 CHEVROLET EXPRESS CARGO VAN trailer

Short Trip/City Scheduled Maintenance
7-18
42,000 Miles (70 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
45,000 Miles (75 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If driving in dusty areas or when towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-20
48,000 Miles (80 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

Diesel Engine Only: Replace fuel cap if driving in dusty conditions.
An Emission Control Service.
50,000 Miles (83 000 km)

Change automatic transmission fluid and filter if the vehicle has a diesel
engine, if the vehicle's GVWR is over 8600 lbs. or if the vehicle is mainly
driven under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly
reaches 90
F (32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the
fluid and filter at 100,000 miles (166 000 km).
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-22
60,000 Miles (100 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If driving in dusty areas or when towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).

Clean and repack the front wheel bearings (or at each brake relining,
whichever occurs first).

Vehicles With GVWR Above 10,000 lbs. or Equipped with Diesel Engine
Only: Inspect shields for damage or looseness. Adjust or replace as required.
This is a Noise Emission Control Service. Applicable only to vehicles sold in
the United States.

Inspect engine accessory drive belt.
An Emission Control Service.

Replace fuel filter.
An Emission Control Service. (See footnote
.)ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-26
75,000 Miles (125 000 km) (Continued)

Diesel Engine Only: Inspect engine air cleaner filter if you are driving
in dusty conditions. Replace filter if necessary.
An Emission Control Service. (See footnote
.)
Gasoline Engine Only: See ªEngine Air Cleaner Filter Restriction Indicator
Checkº in the Index.
Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If driving in dusty areas or when towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
Vehicles With GVWR Above 10,000 lbs. or Equipped with Diesel Engine
Only: Inspect shields for damage or looseness. Adjust or replace as required.
This is a Noise Emission Control Service. Applicable only to vehicles sold in
the United States.
Diesel Engine Only: Check the air intake system installation to assure that
gaskets are properly sealed and that all hose connections, fasteners and other
components are tight. Also check to be sure that the air cleaner housing is
properly seated and the cover fits tightly. Tighten connections and fasteners or
replace damaged parts as necessary. This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.
Diesel Engine Only: If your engine has a thermostatically controlled cooling fan,
inspect all hoses and ducts for proper hook
-up (or every 12 months, whichever
occurs first). Be sure the valve works properly. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.

Short Trip/City Scheduled Maintenance
7-29
90,000 Miles (150 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If driving in dusty areas or when towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).

Clean and repack the front wheel bearings (or at each brake relining,
whichever occurs first).

Replace fuel filter.
An Emission Control Service. (See footnote
.)
Diesel Engine Only: Replace engine air cleaner filter.
An Emission Control Service.
Gasoline Engine Only: See ªEngine Air Cleaner Filter Restriction Indicator
Checkº in the Index.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
(Continued)ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-32
100,000 Miles (166 000 km)

Gasoline Engine Only: Inspect spark plug wires. An Emission Control Service.

Gasoline Engine Only: Replace spark plugs. An Emission Control Service.

Change automatic transmission fluid and filter if the vehicle has a diesel
engine, if the vehicle's GVWR is over 8600 lbs. or if the vehicle is mainly
driven under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly
reaches 90
F (32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you haven't used your vehicle under severe service conditions listed
previously and, therefore, haven't changed your automatic transmission fluid,
change both the fluid and filter.
Gasoline Engine Only (Except 8.1L V8): Inspect Positive Crankcase
Ventilation (PCV) valve. An Emission Control Service.
150,000 Miles (240 000 km)
Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See ªEngine Coolantº in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
cooling system and pressure cap. An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Long Trip/Highway Scheduled Maintenance
7-39
50,000 Miles (83 000 km)

Change automatic transmission fluid and filter if the vehicle has a diesel
engine, if the vehicle's GVWR is over 8600 lbs. or if the vehicle is mainly
driven under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly
reaches 90
F (32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the fluid
and filter at 100,000 miles (166 000 km).
52,500 Miles (87 500 km)
Change engine oil and filter (or every 12 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 12 months, whichever occurs first).
(See footnote #.)
Check axle fluid level and add fluid as needed.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Long Trip/Highway Scheduled Maintenance
7-46
100,000 Miles (166 000 km)

Gasoline Engine Only: Inspect spark plug wires.
An Emission Control Service.

Gasoline Engine Only: Replace spark plugs. An Emission Control Service.

Change automatic transmission fluid and filter if the vehicle has a diesel
engine, if the vehicle's GVWR is over 8600 lbs. or if the vehicle is mainly
driven under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly
reaches 90
F (32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you haven't used your vehicle under severe service conditions listed
previously and, therefore, haven't changed your automatic transmission fluid,
change both the fluid and filter.
Gasoline Engine Only (Except 8.1L V8): Inspect Positive
Crankcase Ventilation (PCV) valve.
An Emission Control Service. ACTUAL
SERVICED BY:MILEAGE
DATE