2002 BMW M5 SEDAN service

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OverviewControlsMaintenanceRepairsDataIndex
Refueling
Always observe all safety notices
posted at the service station when
refueling. Never carry spare fuel
containers in your vehicle. Whether
empty or full, these containers can leak,
cause an explosion, or lead to fire in the
event of a collision.<
Simple and environmentally
friendly
Open the filler cap carefully to
prevent fuel from spraying out. Fuel
spray may cause injury. Do not attempt
to continue adding fuel to the last drop,
as this practice can cause fuel to spill.<
Keep the filler cap in the bracket
attached to the fuel filler door.
When refueling, insert the filler nozzle
completely into the filler pipe. Pulling the
nozzle out of the pipe during refueling
>results in premature pump shutoff
>and will reduce the effect of the vapor
recovery system on the pump.
As long as the filler nozzle is used prop-
erly, the fuel tank is full whenever the
nozzle shuts off the first time.
394de120
Refill early to avoid damaging the
catalytic converter; never attempt
to drive to the last drop of fuel in the
tank.<
Tank capacity: approximately 18.5 gal.
(70 liters), with reserve of approximately
2.5 gal. (10 liters).
Close the filler cap carefully after
refueling, continuing until you hear
the detent engage. While closing, be
sure not to squeeze the strap which is
fastened to the cap. A loose or missing
cap will activate the message "CHECK
FILLER CAP" in the Check Control or
the Service Engine Soon lamp.<

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OverviewControlsMaintenanceRepairsDataIndex
Overview
Controls and features
Operation, maintenance
Owner service procedures
Index Technical data

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OverviewControlsMaintenanceRepairsDataIndex
Airbags1 Front airbags on the driver and
passenger sides
2 Head protection airbags on driver
and passenger side (front and rear
*)
3 Side airbags on driver and passenger
side (front and rear
*)
Protective effectThe front airbags protect the driver and
passenger in the event of head-on colli-
sion where the protection provided by
the safety belt alone would not be
adequate. The head protection airbags
and side airbags help provide protec-
tion in the event of a collision from the
side. Each of the side airbags is
designed to help support the occu-
pant's upper body.39mde084
The side airbags in the rear
passenger area
* of your vehicle
may already have been deactivated,
either at the time of manufacture or by a
BMW center. You may have them acti-
vated if you desire to do so. Please
contact your BMW center for additional
information.<
For information on the correct sitting
position, refer to page 40.
The airbags will not be triggered in
the event of a minor accident, a
vehicle rollover or a collision from the
rear.<
Never apply stickers or adhesive-
backed objects of any kind to the
airbag covers. Never attempt to reup-
holster the covers or modify them in any
way. If the airbags deploy in response
to an accident, if you note any signs of
system malfunction, or if you wish to
have any parts of the airbag passenger-
restraint system deactivated, always
contact your BMW center, to whom we
strongly urge you to entrust all testing,
repair and dismantling operations.
Never attempt to modify or tamper with
either the system's electrical wiring or
any of its individual components.
System components include the uphol-
stered surfaces on the steering wheel,
instrument panel, the trim panels on the
front and rear doors (with rear airbags)
and the roof braces as well as the sides
of the headliner above the doors.
Never attempt to remove or dismantle
the steering wheel.
To ensure compliance with official
safety regulations, always entrust
disposal of airbag generators to your
BMW center. Attempts to carry out
service procedures undertaken by
anyone other than specially-trained
professionals can result in system
failure or undesired airbag deployment,
both of which can lead to personal
injury. If the airbags deploy in response
to an accident, always remember to
avoid all contact with system compo-
nents, as they are hot and can cause
burns in the period immediately
following deployment.<

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Temperature gauge Service Interval Display BlueThe engine is still cold. Drive at
moderate engine and vehicle speeds.RedAccompanied by the warning,
"COOLANT TEMPERATURE" in the
Check Control: the engine is over-
heated. Shut off the engine immediately
and allow it to cool down.
To check coolant level, refer to
page 118.Between the blue and red zonesNormal operating range. The needle
may rise as far as the edge of the red
sector in normal operation. 39mde026
Green lampsThe number of illuminated lamps
decreases as the time for your next
maintenance visit approaches.Yellow lampThis field appears together with
OILSERVICE or INSPECTION.
Maintenance is due. Please contact
your BMW center for an appointment. Red lampThe maintenance deadline has been
passed.380us008

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Check Control Priority 2
These displays appear for 20 seconds
with the ignition key in position 2. The
warning symbols remain after the
message disappears. The messages
can be recalled again with Check
button 3.
>"TRUNKLID OPEN"
This message appears only when you
initially begin a trip
>"DOOR OPEN"
This message appears after a defined
road speed has been exceeded
>"FASTEN SEAT BELTS"
*
In addition to this message, an indi-
cator lamp with the safety belt icon
appears and an acoustic signal is
sounded
>"WASHER FLUID LOW"
Too low; top up fluid at the next
opportunity. Refer to page 115
>"CHECK ENGINE OIL LEV"
The oil level is at the absolute
minimum, so add engine oil as soon
as possible. Refer to page 115. Until
then, do not drive more than approx.
30 miles (50 km)>"SET TIRE PRESSURE"
The Flat Tire Monitor has adopted the
tires' current inflation pressures as its
reference levels. Refer to page 82
>"TIRECONTROL INACTIVE"

Transient malfunctions and system
errors in the Flat Tire Monitor. Refer
to page 83
>"CHECK BRAKE LIGHTS"
A lamp has failed or the electrical
circuit has a fault. Refer to page 126
and 132 or consult a BMW center
>"CHECK LOWBEAM LIGHTS"
"CHECK SIDE LIGHTS"
"CHECK REAR LIGHTS"
"CHECK FRONT FOGLAMPS"
"CHECK LICPLATE LIGHT"
"CHECK HIGHBEAM LIGHT"
"CHECK BACK UP LIGHTS"
Defective bulb or circuit. Refer to
page 124 ff. and 132 or consult a
BMW center>"CHECK BRAKE LININGS"
Have the brake pads checked at your
BMW center. Refer to page 108
>"CHECK COOLANT LEVEL"
The coolant level is too low; top off at
the next opportunity. Refer to
page 118
>"CHECK FILLER CAP"
Check to see whether the fuel filler
cap has been properly closed. Refer
to page 20. An improperly closed fuel
filler cap will activate the Service
Engine Soon lamp
>"ENGINE FAILSAFE PROG"
Indicates a malfunction in the elec-
tronic engine-management system,
which then reverts to an emergency
default program allowing continued
operation at reduced power and
lower engine speeds.
Please have the system inspected by
your BMW center
>
"Outside temperature 24 7 (Ð 5.0 6)"This temperature display is only an
example. The current temperature is
displayed at outside temperatures of
37.5 7 (+3 6) and below. Refer also
to page 63.

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OverviewControlsMaintenanceRepairsDataIndex
Overview
Controls and features
Operation, maintenance
Owner service procedures
Index Technical data
Mainte-

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To ensure that your vehicle provides
maximum economy throughout a long
service life, we request that you
observe the following.
Your BMW M5 is a masterpiece of
superlative technology. To ensure
that you derive maximum satisfaction
from its extensive array of advanced
features while simultaneously creating
the basis for many years of driving plea-
sure, we urge you to observe the
following precautions during the initial
period of operation.<
Engine and differentialUp to 1,200 miles (2,000 km):
Drive at varying engine speeds and
road speeds, but do not exceed
5,500 rpm or 105 mph (170 km/h)
during this period.
Comply with all speed limits.
Do not depress the accelerator pedal to
the full-throttle position.
Following the Break-in inspection at
1,200 miles (2,000 km), you can gradu-
ally increase engine or road speeds.
You should also comply with these
break-in procedures if the engine or
differential is replaced at a later point.
TiresOwing to technical factors associated
with their manufacture, tires do not
achieve their full traction potential until
an initial break-in period has elapsed.
Thus drive with extra care during the
initial 200 miles (300 km).
Comply with all speed limits.
When the vehicle is operated on
wet or slushy roads, a wedge of
water may from between the tire and
the road surface. This phenomenon is
referred to as aquaplaning, or hydro-
planing, and can lead to partial or
complete loss of traction, vehicle
control and braking effectiveness.
Reduce your speed on wet roads.<
Brake systemApproximately 300 miles (500 km) must
elapse before the brake pads and
rotors achieve the optimal pad-surface
and wear patterns required for trouble-
free operation and long service life later
on.
To break-in the separate parking brake
drums, apply the parking brake lightly
when coasting to a standstill (at a traffic
signal, for instance), provided that
traffic conditions allow you to do so. To
avoid corrosion, repeat this procedure
from time to time.
The brake lamps do not come on
when the parking brake is applied.
Vacuum for the brake system servo unit
on your BMW is available only when the
engine is running. When you move the
vehicle with the engine shut off Ð when
towing, for instance Ð substantially
higher levels of pedal force will be
required to brake the vehicle. optimally after about 300 miles
(500 km). During the run-in period, treat
the engine with care and do not engage
it at high engine speeds.
Break-in procedures

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Information for your safetyThe factory-approved radial tires are
matched to the vehicle and have been
selected to provide optimum safety and
driving comfort on your vehicle.
It is not merely the tire's service life, but
also driving comfort and Ð above all else
Ð driving safety that depend on the
condition of the tires and the mainte-
nance of the specified tire pressure.
Incorrect inflation pressures are a
frequent cause of tire problems
and flat tires. Tire pressure also has a
major effect on your BMW's handling
response. Check tire inflation pressures
on a regular basis (refer to page 22), at
least every two weeks and before every
long trip. If you fail to observe these
precautions, incorrect tire pressures
can cause driving instability and tire
damage, ultimately resulting in an
accident.<
Tire tread Ð tire damageInspect your tires frequently for tread
wear, signs of damage and for foreign
objects lodged in the tread. Check the
tread depth.
Tread depth should not be allowed to
go below 0.12 in (3 mm), even though
the legally specified minimum tread
depth is 0.063 in (1.6 mm). Tread wear
indicators (arrow) are embedded in the
base of the tire's tread. Their locations
are indicated by the legend "TWI" Ð
Tread Wear Indicator Ð at various points
on the tire's shoulder. When the tread
reaches a depth of 0.063 in (1.6 mm),
these indicators appear to signal that
the tires have worn to the minimum
legal level. Below 0.12 in (3 mm) tread
depth, there is an increased risk of 390de331
aquaplaning, even at relatively
moderate speeds and with only small
amounts of water on the road.
Do not drive on a deflated (flat) tire.
A flat tire greatly impairs steering
and braking response, and can lead to
complete loss of control over the
vehicle. Avoid overloading the vehicle
so that the permitted load on the tires is
not exceeded. Overloading leads to
overheating and causes damage inside
the tires. The ultimate result can assume
the form of a sudden air loss.
Unusual vibrations encountered during
normal vehicle operation can indicate a
flat tire or some other vehicle malfunc-
tion. The type of problem can be caused
by contact with curbs, etc. This is also
true for irregularities in the vehicle's
handling characteristics, such as a
pronounced tendency to pull to the left
or right. Should this occur, respond by
immediately reducing your speed.
Proceed carefully to the nearest BMW
center or professional tire center, or
have the vehicle towed in to have it, its
wheels and tires inspected.
Tire damage (up to and including blow-
outs) can endanger the lives of both the
vehicle occupants and other road
users.<
Tire inflation pressure Tire condition