2002 BMW 525I SPORT WAGON roof

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OverviewControlsMaintenanceRepairsDataIndex
Airbags
Never apply stickers or adhesive-
backed objects of any kind to the
airbag covers. Never attempt to reup-
holster the covers or modify them in any
way. If the airbags deploy in response
to an accident, if you note any signs of
system malfunction, or if you wish to
have any parts of the airbag passenger-
restraint system deactivated, always
contact your BMW center, to whom we
strongly urge you to entrust all testing,
repair and dismantling operations.
Never attempt to modify or tamper with
either the system's electrical wiring or
any of its individual components.
System components include the uphol-
stered surfaces on the steering wheel,
instrument panel, the trim panels on the
front and rear doors (with rear airbags)
and the roof braces as well as the sides
of the headliner above the doors.
Never attempt to remove or dismantle
the steering wheel.
To ensure compliance with official
safety regulations, always entrust
disposal of airbag generators to your
BMW center. Attempts to carry out
service procedures undertaken by
anyone other than specially-trained
professionals can result in system
failure or undesired airbag deployment,
both of which can lead to personal
injury. If the airbags deploy in response
to an accident, always remember to
avoid all contact with system compo-
nents, as they are hot and can cause
burns in the period immediately
following deployment.<
All vehicle occupants should
always sit upright and be properly
restrained (infants and small children in
appropriate child-restraint systems;
larger children and adults using the
safety belts). Never let an occupant's
head rest near or on a side airbag: the
inflating airbag could cause a serious or
fatal injury. Please note that the word
"Airbag" imprinted on the door trim
panel indicates the airbag's location.
Accident research shows that the
safest place for children in an automo-
bile is in the rear seat. However, a child
sitting in the rear seat and not properly
restrained may place his or her head on
or near the side airbag, if installed. For
example, a child Ð even though belted Ð
may fall asleep with his or her head
against the side airbag. It may be diffi-
cult for a driver to ensure that children
in the rear seat will remain properly
positioned at all times and do not place
their heads on or near the side airbag.
Therefore, we recommend that the
rear-seat side airbags, if provided, be
deactivated if you plan to transport chil-
dren in the rear seat.
The rear-seat side airbags may already
have been deactivated, either at the
time of manufacture or by a BMW
center. Labels in the rear door opening
should indicate the status of your rear-
seat side airbags. If you are uncertain of
their status, or wish to have the airbags
activated or deactivated, please
contact your BMW center.<
Even when all these guidelines are
followed, there is still a small residual
risk of injuries to the face, hands and
arms occurring in isolated instances.
The ignition and inflation noise may
provoke a mild temporary hearing loss
in extremely sensitive individuals.
Airbag warning information is also
provided on the sun visors.

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Luggage compartment Ð sport wagonRemoving the roll-up cover and
partition net1. Press on the buttons (arrow 1) to
release the case on both sides
2. Holding the case straight, pull out to
the rear (arrow 2).InstallationSimply slide the case forward in the two
side holders until it engages.392de755
StorageThere are holders for the case in front
of the rear seats.
Guide the case in from the side as
shown in the illustration. The strap of
the partition net must be directed
upward, while the end of the roll-up
cover must be laid around and under
the case to the rear.
You can pull the partition net out and
insert it in the holders above it in the
upper roof area.392de165
Side coversOpen the side covers by pressing the
button.392de778

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OverviewControlsMaintenanceRepairsDataIndex
Cargo loading Roof-mounted luggage rack
Always position and secure the
load correctly. If you do not, it can
endanger the passengers during
braking or evasive maneuvers.
Do not exceed the approved gross
vehicle weight or the permissible axle
weights (refer to page 171). If you do,
the operating safety of the vehicle is no
longer ensured and you are in violation
of the law.
Do not carry hard or heavy objects
unsecured in the passenger compart-
ment. If you do so, they may be
projected through the air during braking
and evasive maneuvers, thus endan-
gering vehicle occupants.<
A special roof-rack system is available
as an optional extra for your BMW.
Please observe the precautions
included with the installation instruc-
tions.AnchoragesAccess to the anchorages:
To fold up the cover (arrow), please use
the tool provided with the roof-rack
system.Loading and driving notesRoof-mounted luggage racks raise the
center of gravity of the vehicle when
they are loaded. For this reason, they
exercise a major effect on the vehicle's
handling and steering response.394de757
You should therefore always remember
not to exceed the approved roof
weight, the approved gross vehicle
weight or the axle weights when
loading the rack. You will find the spec-
ifications under "Technical data" on
page 171.
Make sure that the load is not too bulky,
and attempt to distribute it evenly.
Always load the heaviest pieces first (on
the bottom). Ensure that adequate room
remains for the tilt sunroof to extend
upward and that no objects protrude
into the tailgate's travel range on the
sport wagon.
Always ensure that roof-mounted
loads are tightly secured, as loose
loads can shift or even fly off the roof,
posing a serious hazard for following
traffic.<
Drive smoothly and avoid sudden
acceleration and braking. Do not corner
at high speeds.

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The BMW Maintenance System has
been designed as a reliable means of
providing maximum driving and oper-
ating safety Ð and as cost-effectively as
possible for you.
Please keep in mind that regular main-
tenance is not only necessary for the
safety of your vehicle, but also plays a
significant role in maintaining its resale
value.
390us702
Service Interval DisplayWhile conventional systems rely on
distance traveled alone to determine
when service is due, the BMW Mainte-
nance System has for years considered
the actual conditions under which the
vehicle operates, because mileage can
be accumulated in very different ways.
From a maintenance standpoint,
62,000 miles (100,000 km) accumulated
in short-distance urban driving are not
the equivalent of the same distance
covered at moderate speeds in long-
distance highway travel.
The BMW Maintenance System
includes the Engine Oil Service and
Inspections I and II.
Determining the maintenance intervals
according to the actual loads on the
vehicle covers every kind of operating
situation. However, even those who
drive only short distances Ð significantly
less than 6,000 miles (10,000 km) annu-
ally Ð should have the engine oil
changed at least every 2 years since oil
deteriorates over time, regardless of
use.
Service and Warranty Information
Booklet (US models) or Warranty
and Service Guide Booklet
(Canadian models)For additional information on mainte-
nance intervals and procedures, please
refer to the Service and Warranty Infor-
mation Booklet (US models) or the
Warranty and Service Guide Booklet
(Canadian models).
As a precaution against corrosion, it is
advisable to have the body checked for
damage from rocks or gravel at the
same time, depending upon operating
conditions.
Have your BMW center do the
maintenance and repair.
Be sure that all maintenance work is
confirmed in the Service and Warranty
Information Booklet (US models) or in
the Warranty and Service Guide
Booklet (Canadian models).
These entries will constitute your proof
that the vehicle has received regular
maintenance. They are also required in
the event of a warranty claim.<
The BMW Maintenance System

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Dimensions Ð sport wagon
392us724
All dimensions are given in inches (mm). Height with roof-mouted luggage rack
*: 57.4 (1,459)
Min. turning circle dia.: BMW 525i: 37.1 ft (11.3 m); BMW 540i: 37.4 ft (11.4 m)

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OverviewControlsMaintenanceRepairsDataIndex
Weights Ð sedan
BMW 525i BMW 530i BMW 540i
Curb weight (with one person, ready for operation, full tank of fuel, options not included)
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)3,450 (1,565)
3,505 (1,590)3,494 (1,585)
3,549 (1,610)3,748 (1,700)
3,803 (1,725)
Approved gross vehicle weight
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)4,464 (2,025)
4,520 (2,050)4,509 (2,045)
4,563 (2,070)4,762 (2,160)
4,817 (2,185)
Approved front axle weight lbs. (kg)
2,138 (970)2,138 (970) 2,381 (1,080)
Approved rear axle weight lbs. (kg) 2,579 (1,170) 2,579 (1,170) 2,635 (1,195)
Approved roof load capacity lbs. (kg) 220 (100) 220 (100) 220 (100)
Never exceed either the approved axle weights or the gross vehicle weight.
Luggage compartment capacity cu ft (l) 16.2 (460) 16.2 (460) 16.2 (460)

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Weights Ð sport wagon
BMW 525i BMW 540i
Curb weight (with one person, ready for operation, full tank of fuel, options not included)
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)3,682 (1,670)
3,715 (1,695)Ð
4,056 (1,840)
Approved gross vehicle weight
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)4,773 (2,165)
4,828 (2,190)Ð
5,093 (2,310)
Approved front axle weight lbs. (kg)
2,116 (960)2,381 (1,080)
Approved rear axle weight lbs. (kg) 2,844 (1,290) 2,910 (1,320)
Approved roof load capacity lbs. (kg) 220 (100) 220 (100)
Never exceed either the approved axle weights or the gross vehicle weight.
Luggage compartment capacity cu ft (l) 14.5 Ð 53.9 (410 Ð 1,525) 14.5 Ð 53.9 (410 Ð 1,525)

Everything from A to Z
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OverviewControlsMaintenanceRepairsDataIndex
Brake system132
brake fluid level132
brake pads20, 132
disc brakes132
malfunctions132
Break-in procedures130
Bulbs and lamps151t C
California Proposition
65 Warning145
Capacities173
Car care, refer to the "Caring
for your vehicle" manual
Car wash systems, refer to
the "Caring for your
vehicle" manual
Care of paintwork, refer to
the "Caring for your
vehicle" manual
Care of upholstery materials,
refer to the "Caring for your
vehicle" manual
Cargo area
lamps103
opening from the
inside40
Cargo loading126
Cellular phone117 Center (high-mount) brake
lamp155
Central locking
system32, 37
Changing a wheel/
tire157t
Charge indicator lamp19
CHECK button83
Check Control83t
Check engine oil
level140t
Child seat safety62
Child seats61
Child-restraint systems61
Child-safety locks64
Cigarette lighter118
Clean rear window77
Cleaning windshield77
Climate control, refer to
Automatic climate
control107
Clock88
for additional information
refer to the "Owner's
Manual for Onboard
Computer"
Cockpit14
Code, refer to immoblizer
function94
Cold start67
Combination switch76 Comfort seat51
Compartments116
Computer86
for additional information
refer to the "Owner's
Manual for Onboard
Computer"
remote control95
Computer in the MID91
Configuring personal
adjustments, Vehicle and
Key Memory64
Consumption display81
Consumption, fuel86, 93
Convenience operation of
windows and sliding/tilt
sunroof33
Convenience starting
feature67
Coolant142
Coolant temperature
gauge82
Copyright4
Cover, sun blinds112
Cruising range86, 93
Cup holder117
Cup holder, refer to
beverage holder117
Curb monitor55
D
Data link connector for
Onboard Diagnostics146
Date
calling up88
changing88
Daytime driving lamps101
DBC (Dynamic Brake
Control)20
Deactivating95
alarm system tilt
sensor43
interior motion sensor43
Deep water131
Defrost windows106, 109
Defroster mode106, 109
Digital clock in the MID88
Dimensions169
Dipstick, engine oil140t
Displacement168
Display lighting102
Displays16, 17
Disposal
antifreeze with corrosion
inhibitor142t
used batteries160t
used oils141t