2002.5 PEUGEOT 807 coolant

PEUGEOT SERVICING Your vehicle's servicing schedule is based on level Aservices (engine oil change, checks and topups) and level Cservices
( level A + workshop operations carried out every 40,000/36,000 miles (60 00 0 km)) in accordance with the tables on the fol
lowing pages.
Irrespective of the conditions in which your vehicle is used, the interval between two level Aservices may not exceed:
• For petrol engines, 20,000 miles (30 000 km) or 2 years .
• For HDI turbo diesel engines, 12,000 miles (20 000 km) or 2 years .
In all cases, the extension of the service intervals mea ns that the engine oil level must be checked regularly: top
ping up of the oil between oil changes is normal.
It is for this reason that your PEUGEOT dealer invites you to make an intermediate visit between each service. The
service indicator does not indicate when this visit is d ue.
This visit is to be made between two services.
A Peugeot professional will carry out a quick check and will top up the levels if necessary (oil, coolant, screenwash up to
2 litres).
If the oil level is too low there is a risk of serious d amage to the engine: check the engine oil level at least every
3,000 miles (5 000 km)
This extended servicing has been made possible by modifications t o our vehicles and to the lubricants:
THUS IT IS ESSENTIAL TO ONLY USE ENGINE LUBRICANTS THAT ARE APPROVED AND RECOMMEN DED BY THE
MANUFACTURER (see "Lubricants" pages).
Arduous conditions of use
If the vehicle is used in certain particularly arduous condition s such ascontinuous doortodoor use, town use (e.g. taxi),
repeated short journeys, with the engine cold in low tem peraturesor for long stays in hot countries with temperatures
often above 30 °C , cold countrieswith temperatures often below minus 15 °C, countries with a dusty atmosphere, and
countries whose lubricantsor fuels do not conform to our recommendations.
It is necessary to follow an "Arduous conditions" servicing schedule w hich includes special operations and shorter service
intervals:
• Every 12,000 miles (20 000 km) or every year for petrol vehicles.
• Every 10,000 miles (15 000 km) or every year for HDI Turbo Diesel en gine vehicles.
PEUGEOT SERVICING
18
18-11-2002

Level
Operations Description of operation 1st service
AC Intermediate
LEVEL
CHECK
DRAIN/REFILL
REPLACE
PEUGEOT SERVICING 19
Oil filter.
Fuel filter
*(petrol). Fuel filter element (diesel). Air filter element. Spark plugs (petrol).
Engine oil. Bleed fuel filter (diesel).
Engine oil (check + topup). Manual gearbox oil (check + topup). Battery (check + topup) if cap is removable. Screen wash (check + topup). Coolant (check + topup). Brake fluid (check + topup). Power steering fluid (check + top up according to specification). Operation of lights and indicators. Condition of glass, headlamp and light lenses and mirrors. Horn. Windscreen washer jets. Condition of wiper blades. Condition and tension of the ancillary drive belts. Handbrake. Condition of hydraulic circuits (hoses and covers).
Condition of rubber boots and gaiters. Brake pads.
o Play in hubs, link rods, ball joints, flexible mountings. Shock absorbers. Rear drum brake lining wear. Condition and pressure of tyres (including spare wheel). Emission control check as per current legislation (petrol). Smoke opacity (diesel). Pollen filter (according to specification).

oVisual check of the whole vehicle.

: All driving conditions o: Arduous conditions * According to destination
ROAD TEST
A AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
18-11-2002

PEUGEOT SERVICING23
Zero reset Y our PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service
yourself, the reset procedure is as
follows:
 Switch off the ignition,
 Press and hold the trip recorder
reset button,
 Switch on the ignition.
The display begins a countdown.
When the display shows "=0", relea
se the button; the service symbol
disappears.
Important: after this operation, if
you wish to disconnect the battery,
lock the vehicle and wait for at least
five minutes, otherwise the zero re
set will not be registered.
MAINTENANCE OF PARTS SUBJECT TO WEAR AND A CHECK OF
CONSUMABLES
Certain essential components on your vehicle are subject to checks a t specific
frequencies.
• The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000km) or every two years;
• The pollen filter must be checked at each serviceby a PEUGEOT dealer
(services and intermediate visits) or more often, depending on the environ
ment (dust, pollution, etc.);
• For HDI turbo diesel engines with particulate emission filter , maintenance
of the filterand topping up of the additive reservoirmust be carried out at a
maximum of every 48,000 miles (80 000 km) by a PEUGEOT dealer;
• Replacement of the timing belt: contact a PEUGEOT dealer.
• Air bags and pretensioning parts on seat belts must be checked every
10 years.
• Tyre pressure sensors are to be replaced every 10 years.
• The check on tyre inflation presure must be carried out cold at least once a
month.
Note: the engine coolant does not have to be replaced.
18-11-2002

1 Rev counter.
2 Speedometer.
3 Fuel gauge.
4 Coolant temperature indicator.
5 Maximum coolant temperature
warning.
6 Low fuel level warning light.
7 Monochrome or colour screen.
INSTRUMENTS AND CONTROLS 27
Instrument panel with colour screen
PETROLDIESEL INSTRUMENT PANELS
Instrument panel with monochrome screen
18-11-2002

INSTRUMENTS AND CONTROLS
28
INSTRUMENTS AND CONTROLS
A warning light continuously lit, or flashing with the eng ine running, is an indication of a malfunction in the
relevant unit. Some warning lights may be linked to buzzer s and a message on the multi–function display. Do not
ignore this warning: contact a PEUGEOT dealer as quickly a s possible.
If the central STOP warning light comes on when you are d riving, stop immediately where it is safe to do so.
Central STOP warning light
This is linked to the "engine oil pressure", "coolant level low " and "brake fluid level" warning lights and the coolant
temperature gauge and puncture warnings, indicated by a message on the multifunction display.
It comes on each time the ignition is switched on.
Stop immediately .
Contact a PEUGEOT dealer.
Engine oil pressure warning light
This is linked to the central STOPwarning light.
If it comes on with the engine running, it is accompanied b y an audible signal and the message "Oil pressure low"
or "Top up engine oil" on the multifunction display.
Stop immediately .
In the case of a lack of oil in the lubricating circuit, top up the level.
Contact a PEUGEOT dealer without delay.
Low coolant level warning light
This is linked to the central STOPwarning light.
It comes on each time the ignition is switched on.
Illumination of this warning light, with the engine run ning, is accompanied by an audible signal and the message
"Top up coolant" on the multifunction display.
Stop immediately.
Warning: allow the engine to cool before topping up.
The cooling system is pressurised.
To prevent the risk of scalding, unscrew the cap by two turns to allow the pressure to drop.
Once the pressure has dropped, remove the cap and topup the le vel.
Contact a PEUGEOT dealer.
18-11-2002

INSTRUMENTS AND CONTROLS
32
In zoneA,the temperature is correct.
In zone B, the temperature is too high. The central STOPwarning light and the
maximum coolant temperature warning light 1come on, accompanied by an
audible signal and the message "Coolant temp. too high"on the multifunction
display.
You must stop immediately.
Warning : wait for the engine to cool before topping up the le vel.
The cooling system is pressurised.
In the event of a breakdown and in order to avoid any risk of scalding, unscrew
the cap two turns to allow the pressure to drop.
When the pressure has dropped, remove the cap and top up the level.
Contact a PEUGEOT dealer.
Instrument panel with
monochrome screen
Instrument panel with colour
screen
Coolant temperature indicator light
18-11-2002

2 LITRE AND 2.2 LITRE 16V
PETROL ENGINES
1 Windscreen/headlamp wash
reservoir.
2 Fuse box.
3 Power steering reservoir. 4
Coolant reservoir.
5 Engine oil filler cap.
6 Dipstick.
7 Air filter. 8
Brake and clutch fluid reservoir.
9 Removable towing eye.
10 Wheelbrace.
11 Jack.
PRACTICAL INFORMATION
137
18-11-2002

PRACTICAL INFORMATION
138
2 LITRE AND 2.2 LITRE 16V
HDI DIESEL ENGINES
1
Windscreen/headlamp wash
reservoir.
2 Fuse box.
3 Power steering reservoir. 4
Coolant reservoir.
5 Engine oil filler cap.
6 Dipstick ( a:2.2 litre HDI;
b: 2 litre HDI).
7 Air filter. 8
Brake and clutch fluid reservoir.
9 Removable towing eye.
10 Wheelbrace.
11 Jack.
18-11-2002