PERIODIC MAINTENANCE AND MINOR REPAIR
6-36
6
EW000119
WARNING
@ Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down. @3. Place a new bulb into position, and
then secure it with the bulb holder.
EC000104
CAUTION:@ Take care not to damage the follow-
ing parts:l
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosi-
ty of the bulb, and the bulb life
will be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
l
Headlight lens
• Do not affix any type of tinted
film or stickers to the head-
light lens.
• Do not use a headlight bulb of
a wattage higher than
specified.
@4. Install the bulb cover, and then
connect the coupler.
5. Have a Yamaha dealer adjust the
headlight beam if necessary.
1. Do not touch this area.
E_5jj.book Page 36 Friday, September 8, 2000 3:33 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
6
EAU01358
Replacing the tail/brake light
bulb 1. Remove the passenger seat. (See
page 3-14 for passenger seat re-
moval and installation procedures.)
2. Remove the tail/brake light bulb
cover.3. Remove the socket (together
with the bulb) by turning it
counterclockwise.
4. Remove the defective bulb by
pushing it in and turning it
counterclockwise.
5. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6. Install the socket (together with
the bulb) by turning it clockwise.
7. Install the bulb cover.
8. Install the passenger seat.
EAU03497
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it
counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.
1. Tail/brake light bulb cover
1. Socket
1. Screw
E_5jj.book Page 37 Friday, September 8, 2000 3:33 PM
MOTORCYCLE CARE AND STORAGE
7-2
7
l
Do not use any harsh chemical
products on plastic parts or the
muffler. Be sure to avoid using
cloths or sponges which have
been in contact with strong or
abrasive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or
electrolyte.
l
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
storage compartments, electric
components (couplers, connec-
tors, instruments, switches and
lights), breather hoses and
vents.
l
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it does
not leave any marks. If the wind-
shield is scratched, use a quali-
ty plastic polishing compound
after washing.
@After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.After riding in the rain, near the sea or
on salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:@ Salt sprayed on roads in the winter may
remain well into spring. @1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
ECA00012
CAUTION:@ Do not use warm water since it in-
creases the corrosive action of the
salt. @2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces (except the tita-
nium muffler) to prevent corrosion.
E_5jj.book Page 2 Friday, September 8, 2000 3:33 PM
SPECIFICATIONS
8-3
8
Maximum load* 201 kg
Tire air pressure
(measured on cold tires)
Up to 90 kg*
Front 250 kPa (2.50 kg/cm
2, 2.50 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
90 kg–maximum*
Front 250 kPa (2.50 kg/cm2, 2.50 bar)
Rear 290 kPa (2.90 kg/cm2, 2.90 bar)
High-speed riding
Front 250 kPa (2.50 kg/cm2, 2.50 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Cast wheel
Size 17 ´ MT 3.50
Rear
Type Cast wheel
Size 17 ´ MT 6.00
Brakes
Front
Type Dual disc brake
Operation Right hand
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot
Fluid DOT 4
Suspension
Front Telescopic fork
Rear Swingarm (link suspension)
Spring/shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 135 mm
Rear 130 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 365 W@ 5,000 r/min
Battery
Model GT12B-4
Voltage, capacity 12 V, 10 Ah
Headlight typeQuartz bulb (halogen)
E_5jj.book Page 3 Friday, September 8, 2000 3:33 PM
SPECIFICATIONS
8-4
8
Bulb voltage, wattage ´ quantity
Headlight 12 V, 60/55 W ´ 2
Tail/brake light 12 V, 5/21 W ´ 2
Turn signal light 12 V, 21 W ´ 4
Auxiliary light 12 V, 5 W ´ 2
Meter lighting LED
Neutral indicator light LED
High beam indicator light LED
Turn signal indicator light LED
Fuel level warning light LED
Oil level warning light LED
Fuses
Main fuse 30 A
Headlight fuse 20 A
Signaling system fuse 20 A
Radiator fan fuse 10 A
Ignition fuse 15 A
Odometer fuse 10 A
E_5jj.book Page 4 Friday, September 8, 2000 3:33 PM
INDEXAAir filter element, cleaning ...................... 6-15
Anti-theft alarm (optional) .........................3-8BBattery ................................................... 6-33
Brake and clutch levers, checking and
lubricating ............................................ 6-30
Brake fluid, changing ............................. 6-26
Brake fluid level, checking...................... 6-25
Brake lever............................................. 3-11
Brake light switch (rear), adjusting ......... 6-24
Brake pads, checking............................. 6-24
Brake pedal............................................ 3-11
Brake pedal, lubricating.......................... 6-30
Brake pedal position, adjusting .............. 6-23CCables, checking and lubricating............ 6-29
Carburetors, adjusting............................ 6-17
Care.........................................................7-1
Clutch lever ............................................ 3-10
Clutch lever free play, adjusting ............. 6-22
Conversion table ......................................8-5
Coolant .................................................. 6-12
Changing .......................................... 6-13
Checking .......................................... 6-12
Coolant temperature warning light............3-3
Cowlings and panels, removing and
installing ................................................6-5DDimmer switch .........................................3-9
Drive chain, lubricating ........................... 6-28
Drive chain slack ................................... 6-27
Adjusting .......................................... 6-27
Checking .......................................... 6-27EEngine break-in ....................................... 5-4
Engine oil and oil filter cartridge ............... 6-9
Engine stop switch................................... 3-9
EXUP system ........................................ 3-22FFront and rear suspension settings ........ 3-21
Front fork, adjusting ............................... 3-16
Front fork, checking ............................... 6-31
Fuel ....................................................... 3-12
Fuel consumption, tips for reducing ......... 5-4
Fuel level warning light ............................ 3-2
Fuel tank breather hose ......................... 3-13
Fuel tank cap ......................................... 3-11
Fuses, replacing .................................... 6-34HHandlebar switches ................................. 3-9
Headlight bulb, replacing ....................... 6-35
Helmet holders ...................................... 3-15
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-9IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-18
Ignition circuit cut-off system.................. 3-23
Indicator and warning lights ..................... 3-2
KKey identification number .........................9-1LLight switch ..............................................3-9
Luggage strap holders ...........................3-22MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level warning light ...............................3-3PParking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-9
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list ............................4-1SSafety information ....................................1-1
Seats .....................................................3-14
Passenger seat .................................. 3-14
Rider seat .........................................3-14
Self-diagnosis devices .............................3-7
Shifting .....................................................5-3
Shift pedal ..............................................3-10
Shift points (for Switzerland only) .............5-4
Shock absorber assembly, adjusting ......3-18
Sidestand ...............................................3-23
E_5jj.book Page 1 Friday, September 8, 2000 3:33 PM
INDEX
Sidestand, checking and lubricating....... 6-30
Spark plugs, checking ............................. 6-7
Specifications .......................................... 8-1
Speedometer unit .................................... 3-6
Starter (choke) lever .............................. 3-13
Starting a cold engine .............................. 5-1
Starting a warm engine ............................ 5-3
Start switch ............................................ 3-10
Steering, checking ................................. 6-32
Storage.................................................... 7-4
Storage compartment ............................ 3-16
Supporting the motorcycle ..................... 6-38
Suspension (rear), lubricating ................ 6-31TTachometer ............................................. 3-7
Tail/brake light bulb, replacing ............... 6-37
Throttle cable free play, adjusting .......... 6-18
Throttle grip and cable, checking and
lubricating............................................ 6-29
Tires ...................................................... 6-19
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-42
Troubleshooting charts .......................... 6-43
Turn signal indicator light ......................... 3-2
Turn signal light bulb, replacing ............. 6-37
Turn signal switch .................................... 3-9VValve clearance, adjusting ..................... 6-19
Vehicle identification number ................... 9-1
WWheel bearings, checking ..................... 6-32
Wheel (front) ......................................... 6-39
Installing .......................................... 6-40
Removing ........................................ 6-39
Wheel (rear) .......................................... 6-41
Installing .......................................... 6-42
Removing ........................................ 6-41
Wheels .................................................. 6-22
E_5jj.book Page 2 Friday, September 8, 2000 3:33 PM