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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 6-1
Periodic maintenance and lubrication chart ......... 6-2
Removing and installing panels ........................... 6-5
Checking the spark plugs .................................... 6-7
Engine oil and oil filter element ............................ 6-9
Final gear oil ...................................................... 6-11
Cleaning the air filter element ............................ 6-13
Adjusting the carburetors ................................... 6-14
Adjusting the engine idling speed ...................... 6-15
Adjusting the throttle cable free play .................. 6-15
Adjusting the valve clearance ............................ 6-16
Tires ................................................................... 6-16
Spoke wheels .................................................... 6-19
Adjusting the clutch lever free play .................... 6-19
Adjusting the brake lever free play ..................... 6-20
Adjusting the brake pedal position and
free play ........................................................... 6-21
Adjusting the rear brake light switch .................. 6-22
Checking the front brake pads and
rear brake shoes .............................................. 6-23
Checking the brake fluid level ............................ 6-24
Changing the brake fluid .................................... 6-25Checking and lubricating the cables ................. 6-25
Checking and lubricating the throttle grip and
cable ............................................................... 6-25
Checking and lubricating the brake and
shift pedals ...................................................... 6-26
Checking and lubricating the brake and
clutch levers .................................................... 6-26
Checking and lubricating the sidestand ............ 6-27
Checking the front fork ...................................... 6-27
Checking the steering ....................................... 6-28
Checking the wheel bearings ............................ 6-29
Battery ............................................................... 6-29
Replacing the fuses .......................................... 6-31
Replacing the headlight bulb ............................. 6-32
Replacing a turn signal light bulb or the tail/
brake light bulb ................................................ 6-33
Supporting the motorcycle ................................ 6-34
Front wheel ....................................................... 6-35
Rear wheel ........................................................ 6-36
Troubleshooting ................................................. 6-38
Troubleshooting chart ........................................ 6-39
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6
EC000105
CAUTION:@ Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with
alcohol or thinner. @5. Install the bulb cover, and then
connect the coupler.
6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU00855
Replacing a turn signal light
bulb or the tail/brake light
bulb 1. Remove the lens by removing the
screws.
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.
EC000108
CAUTION:@ Do not overtighten the screws, oth-
erwise the lens may break. @
1. Screw (´ 2)
1. Screw (´ 2)XVS650
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Page 96 of 106
SPECIFICATIONS
8-5
8
Bulb voltage, wattage ´ quantity
Headlight 12 V, 60/55 W ´ 1
Auxiliary light 12 V, 4 W ´ 1
Tail/brake light 12 V, 5/21 W ´ 1
Turn signal light 12 V, 21 W ´ 4
Meter lighting 12 V, 1.7 W ´ 1
Neutral indicator light 12 V, 1.7 W ´ 1
High beam indicator light 12 V, 1.7 W ´ 1
Turn signal indicator light 12 V, 1.7 W ´ 1
Engine trouble warning light 12 V, 1.7 W ´ 1
Fuses
Main fuse 30 A
Ignition fuse 10 A
Signaling system fuse 10 A
Headlight fuse 15 A
Carburetor heater fuse 15 A
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Page 103 of 106

INDEX
Storage.................................................... 7-4
Storage compartment ............................ 3-13
Supporting the motorcycle ..................... 6-34TThrottle cable free play, adjusting .......... 6-15
Throttle grip and cable, checking
and lubricating ..................................... 6-25
Tires ...................................................... 6-16
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-38
Troubleshooting chart ............................ 6-39
Turn signal indicator light ......................... 3-2
Turn signal light or tail/brake light bulb,
replacing ............................................. 6-33
Turn signal switch .................................... 3-3VValve clearance, adjusting ..................... 6-16
Vehicle identification number ................... 9-1WWheel bearings, checking...................... 6-29
Wheel (front).......................................... 6-35
Installing........................................... 6-35
Removing......................................... 6-35
Wheel (rear) .......................................... 6-36
Installing........................................... 6-37
Removing......................................... 6-36
Wheels .................................................. 6-19
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