PERIODIC MAINTENANCE AND MINOR REPAIR
6-39
6
EAU01297
Troubleshooting chart
EW000125
WARNING
@ Keep away open flames and do not smoke while checking or working on the fuel system.@
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Open the throttle halfway and operate
the electric starter.
E_5bn.book Page 39 Wednesday, October 4, 2000 7:51 PM
MOTORCYCLE CARE AND STORAGE
7-2
7
l
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
l
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments, switch-
es and lights), breather hoses
and vents.
l
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it does
not leave any marks. If the wind-
shield is scratched, use a quali-
ty plastic polishing compound
after washing.
@After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.After riding in the rain, near the sea or
on salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:@ Salt sprayed on roads in the winter may
remain well into spring. @
E_5bn.book Page 2 Wednesday, October 4, 2000 7:51 PM
MOTORCYCLE CARE AND STORAGE
7-4
7
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA00014
CAUTION:@ l
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
l
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
@
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. For motorcycles equipped with a
fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.
3. Drain the carburetor float cham-
bers by loosening the drain bolts;
this will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps and
spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.c. Install the spark plug caps onto the
spark plugs, and then place the
spark plugs on the cylinder head
so that the electrodes are ground-
ed. (This will limit sparking during
the next step.)
d. Turn the engine over several times
with the starter. (This will coat the
cylinder walls with oil.)
e. Remove the spark plug caps from
the spark plugs, and then install
the spark plugs and the spark plug
caps.
EWA00003
WARNING
@ To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over. @6. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
E_5bn.book Page 4 Wednesday, October 4, 2000 7:51 PM
8-1
8
EAU01038
8-SPECIFICATIONSSpecifications CS-01E
Model XVS650/XVS650A
Dimensions
XVS650
Overall length 2,340 mm
Overall width 880 mm
Overall height 1,070 mm
Seat height 695 mm
Wheelbase 1,610 mm
Ground clearance 140 mm
Minimum turning radius 3,100 mm
XVS650A
Overall length 2,450 mm
Overall width 930 mm
Overall height 1,105 mm
Seat height 710 mm
Wheelbase 1,625 mm
Ground clearance 145 mm
Minimum turning radius 3,400 mm
Basic weight (with oil and full
fuel tank)
XVS650233 kg
XVS650A247 kgEngine
Engine type Air-cooled 4-stroke, SOHC
Cylinder arrangement V-type 2-cylinder
Displacement 649 cm
3
Bore ´ stroke 81 ´ 63 mm
Compression ratio 9:1
Star ting system Electric star ter
Lubrication system Wet sump
Engine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG type or
higher
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
E_5bn.book Page 1 Wednesday, October 4, 2000 7:51 PM
SPECIFICATIONS
8-2
8
Quantity
Without oil filter element
replacement 2.6 L
With oil filter element
replacement 2.8 L
Total amount (dry engine) 3.2 L
Final gear oil
Type Hypoid gear oil SAE 80
(API GL4) or multigrade hypoid
gear oil SAE 80W-90
Final gear case capacity 0.19 L
Air filterDry type element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 16 L
Reserve amount 3 L
Carburetor
Manufacturer MIKUNI
Model ´ quantity BDS28 ´ 2
CAUTION:Be sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled
“ENERGY CONSERVING II”) contain anti-friction additives
which will cause clutch and/or starter clutch slippage, result-
ing in reduced component life and poor engine performance.
Spark plug
Manufacturer/model NGK / DPR7EA-9 or
DENSO / X22EPR-U9
Gap 0.8– 0.9 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.789
Secondary reduction system Shaft drive
Secondary reduction ratio 3.070
Transmission type Constant-mesh 5-speed
Operation Left foot
Gear ratio 1st 2.714
2nd 1.900
3rd 1.458
4th 1.167
5th 0.967
Chassis
Frame type Double cradle
Caster angle 35°
Tr a i l
XVS650 153 mm
XVS650A 145 mm
E_5bn.book Page 2 Wednesday, October 4, 2000 7:51 PM
10-INDEXAAir filter element, cleaning ...................... 6-13
Anti-theft alarm ........................................3-3BBattery ................................................... 6-29
Brake and clutch levers, checking
and lubricating ..................................... 6-26
Brake and shift pedals, checking
and lubricating ..................................... 6-26
Brake fluid, changing ............................. 6-25
Brake fluid level, checking...................... 6-24
Brake lever...............................................3-6
Brake lever free play, adjusting .............. 6-20
Brake light switch (rear), adjusting ......... 6-22
Brake pads and shoes, checking ........... 6-23
Brake pedal..............................................3-6
Brake pedal position and free play,
adjusting .............................................. 6-21CCables, checking and lubricating............ 6-25
Carburetors, adjusting............................ 6-14
Care.........................................................7-1
Clutch lever ..............................................3-5
Clutch lever free play, adjusting ............. 6-19
Conversion table ......................................8-6DDimmer switch .........................................3-4EEngine break-in........................................5-4
Engine oil and oil filter element.................6-9
Engine stop switch ...................................3-4
Engine trouble warning light .................... 3-2FFinal gear oil .......................................... 6-11
Front fork, checking ............................... 6-27
Fuel ......................................................... 3-7
Fuel cock ................................................. 3-8
Fuel consumption, tips for reducing ......... 5-4
Fuel tank cap ........................................... 3-7
Fuses, replacing .................................... 6-31HHandlebar switches ................................. 3-3
Headlight bulb, replacing ....................... 6-32
Helmet holder ........................................ 3-12
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-15
Ignition circuit cut-off system.................. 3-16
Indicator and warning lights ..................... 3-2KKey identification number ........................ 9-1LLight switch.............................................. 3-4
Luggage strap holders ........................... 3-15MMain switch/steering lock ......................... 3-1
Model label .............................................. 9-2
NNeutral indicator light ...............................3-2PPanels, removing and installing ................6-5
Parking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-4
Periodic maintenance and
lubrication chart .....................................6-2
Pre-operation check list ............................4-1SSafety information ....................................1-1
Seats (XVS650) .....................................3-10
Passenger seat.................................3-10
Rider seat .........................................3-10
Seats (XVS650A) ...................................3-11
Passenger seat.................................3-11
Rider seat .........................................3-11
Shifting .....................................................5-3
Shift pedal (XVS650)................................3-5
Shift pedal (XVS650A) .............................3-5
Shock absorber assembly, adjusting ......3-14
Sidestand ...............................................3-15
Sidestand, checking and lubricating .......6-27
Spark plugs, checking ..............................6-7
Specifications ...........................................8-1
Speedometer unit.....................................3-3
Starter (choke) knob.................................3-9
Starting a warm engine ............................5-2
Starting the engine ...................................5-1
Start switch ..............................................3-4
Steering, checking..................................6-28
E_5bn.book Page 1 Wednesday, October 4, 2000 7:51 PM