6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 6-1
Periodic maintenance and lubrication chart ......... 6-2
Removing and installing the panel ....................... 6-5
Checking the spark plugs .................................... 6-6
Engine oil and oil filter element ............................ 6-7
Cleaning the air filter element ............................ 6-11
Adjusting the carburetors ................................... 6-12
Adjusting the engine idling speed ...................... 6-13
Adjusting the throttle cable free play .................. 6-13
Adjusting the valve clearance ............................ 6-14
Tires ................................................................... 6-14
Wheels ............................................................... 6-17
Adjusting the brake pedal position ..................... 6-17
Rear brake light switch adjustment .................... 6-18
Checking the front and rear brake pads ............. 6-19
Checking the brake fluid level ............................ 6-19
Changing the brake fluid .................................... 6-20
Drive chain slack ................................................ 6-21
Lubricating the drive chain ................................. 6-22
Checking and lubricating the cables .................. 6-23Checking and lubricating the throttle
grip and cable ................................................. 6-23
Checking and lubricating the brake and
shift pedals ...................................................... 6-24
Checking and lubricating the brake and
clutch levers .................................................... 6-24
Checking and lubricating the centerstand and
sidestand ......................................................... 6-25
Checking the front fork ...................................... 6-25
Checking the steering ....................................... 6-26
Checking the wheel bearings ............................ 6-27
Battery ............................................................... 6-27
Replacing the fuses .......................................... 6-29
Replacing the headlight bulb ............................. 6-29
Replacing the tail/brake light bulb ..................... 6-31
Replacing a turn signal light bulb ...................... 6-31
Front wheel ....................................................... 6-32
Rear wheel ........................................................ 6-34
Troubleshooting ................................................. 6-36
Troubleshooting chart ........................................ 6-37
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INDEXAAir filter element, cleaning ...................... 6-11
Anti-theft alarm ........................................3-3BBattery ................................................... 6-27
Brake and clutch levers, checking and
lubricating ............................................ 6-24
Brake and shift pedals, checking and
lubricating ............................................ 6-24
Brake fluid, changing ............................. 6-20
Brake fluid level, checking...................... 6-19
Brake lever...............................................3-7
Brake light switch (rear), adjusting ......... 6-18
Brake pads, checking............................. 6-19
Brake pedal..............................................3-7
Brake pedal position, adjusting .............. 6-17CCables, checking and lubricating............ 6-23
Carburetors, adjusting............................ 6-12
Care.........................................................7-1
Centerstand and sidestand, checking
and lubricating ..................................... 6-25
Clutch lever ..............................................3-5
Conversion table ......................................8-5DDimmer switch .........................................3-4
Drive chain, lubricating ........................... 6-22
Drive chain slack .................................... 6-21
Adjusting .......................................... 6-21
Checking .......................................... 6-21
EEngine break-in ....................................... 5-4
Engine oil and oil filter element ................ 6-7
Engine stop switch................................... 3-5FFront fork, adjusting ............................... 3-12
Front fork, checking ............................... 6-25
Fuel ......................................................... 3-9
Fuel cock ................................................. 3-9
Fuel consumption, tips for reducing ......... 5-4
Fuel gauge .............................................. 3-4
Fuel tank cap ........................................... 3-8
Fuses, replacing .................................... 6-29HHandlebar switches ................................. 3-4
Headlight bulb, replacing ....................... 6-29
Helmet holder ........................................ 3-11
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-13
Ignition circuit cut-off system.................. 3-16
Indicator and warning lights ..................... 3-2KKey identification number ........................ 9-1LLight switch.............................................. 3-5
Luggage strap holders ........................... 3-15
MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level warning light ...............................3-2PPanel, removing and installing..................6-5
Parking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-4
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list ............................4-1SSafety information ....................................1-1
Seat .......................................................3-11
Shifting .....................................................5-3
Shift pedal ................................................3-6
Shift points (for Switzerland only) .............5-3
Shock absorber assemblies,
adjusting ............................................... 3-13
Sidestand ...............................................3-15
Spark plugs, checking ..............................6-6
Specifications ...........................................8-1
Speedometer unit.....................................3-3
Starter (choke) lever...............................3-10
Starting a cold engine ..............................5-1
Starting a warm engine ............................5-2
Start switch ..............................................3-5
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