3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock ..................................... 3-1
Indicator and warning lights ................................ 3-2
Speedometer unit ................................................ 3-3
Tachometer .......................................................... 3-4
Self-diagnosis device ........................................... 3-4
Anti-theft alarm (optional) .................................... 3-5
Fuel gauge ........................................................... 3-5
Clock .................................................................... 3-5
Handlebar switches ............................................. 3-6
Clutch lever .......................................................... 3-7
Shift pedal ............................................................ 3-8
Brake lever .......................................................... 3-8Brake pedal ......................................................... 3-8
Fuel tank cap ...................................................... 3-9
Fuel ..................................................................... 3-9
Fuel tank breather hose (for Germany only) ..... 3-10
Starter (choke) lever .......................................... 3-10
Seat ................................................................... 3-11
Helmet holder .................................................... 3-11
Storage compartment ....................................... 3-12
Adjusting the front fork ...................................... 3-13
Adjusting the shock absorber assembly ............ 3-13
Sidestand .......................................................... 3-15
Ignition circuit cut-off system ............................. 3-15
E_4km.book Page 1 Thursday, September 7, 2000 9:32 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
EAU02935
Fuel tank cap To open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
To close the fuel tank cap
1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock. 2. Turn the key counterclockwise to
the original position, remove it,
and then close the lock cover.
NOTE:@ The fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly closed and locked. @
EWA00025
WARNING
@ Make sure that the fuel tank cap is
properly closed before riding. @
EAU01183
Fuel Make sure that there is sufficient fuel in
the tank. Fill the fuel tank to the bottom
of the filler tube as shown in the
illustration.
EW000130
WARNING
@ l
Do not overfill the fuel tank, oth-
erwise it may overflow when the
fuel warms up and expands.
l
Avoid spilling fuel on the hot
engine.
@
1. Fuel tank cap lock cover
2. Unlock.
1. Fuel tank filler tube
2. Fuel level
E_4km.book Page 9 Thursday, September 7, 2000 9:32 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
EAU00186
CAUTION:@ l
Immediately wipe off spilled fuel
with a clean, dry, soft cloth,
since fuel may deteriorate paint-
ed surfaces or plastic parts.
l
For Germany only: Whenever
replacement is necessary, use a
fuel tank cap of the same spe-
cial design as the original.
@
EAU00191
NOTE:@ If knocking (or pinging) occurs, use
gasoline of a different brand or with a
higher octane grade. @
EAU00196
Fuel tank breather hose
(for Germany only) Before operating the motorcycle:l
Check the fuel tank breather hose
connection.
l
Check the fuel tank breather hose
for cracks or damage, and replace
it if damaged.
l
Make sure that the end of the fuel
tank breather hose is not blocked
and clean it if necessary.
EAU02976
Starter (choke) lever Starting a cold engine requires a richer
air-fuel mixture, which is supplied by
the starter (choke).
Move the lever in direction
a to turn on
the starter (choke).
Move the lever in direction
b to turn off
the starter (choke). Recommended fuel:
Regular unleaded gasoline with a
research octane number of 91 or
higher
Fuel tank capacity:
Total amount:
24 L
Reserve amount:
5 L
1. Fuel tank breather hose
1. Starter (choke) lever
E_4km.book Page 10 Thursday, September 7, 2000 9:32 AM
MOTORCYCLE CARE AND STORAGE
7-4
7
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA00014
CAUTION:@ l
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
l
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
@
Long-term
Before storing your motorcycle for
several months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. For motorcycles equipped with a
fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.
3. Drain the carburetor float cham-
bers by loosening the drain bolts;
this will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.a. Remove the spark plug caps and
spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto the
spark plugs, and then place the
spark plugs on the cylinder head
so that the electrodes are ground-
ed. (This will limit sparking during
the next step.)
d. Turn the engine over several times
with the starter. (This will coat the
cylinder walls with oil.)
e. Remove the spark plug caps from
the spark plugs, and then install
the spark plugs and the spark plug
caps.
EWA00003
WARNING
@ To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over. @
E_4km.book Page 4 Thursday, September 7, 2000 9:32 AM
SPECIFICATIONS
8-2
8
Final gear oil
Type Hypoid gear oil SAE 80 (API GL4)
or multigrade hypoid gear oil
SAE 80W-90
Quantity 0.2 L
Air filterDry type element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 24 L
Fuel reserve amount 5 L
Carburetor
Manufacturer MIKUNI
Model ´
quantity BDSR34 ´ 4
Spark plug
Manufacturer/model NGK / DPR8EA-9 or
DENSO / X24EPR-U9
Gap 0.8–0.9 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.672
Secondary reduction system Shaft drive
Secondary reduction ratio 1.278
Transmission type Constant-mesh, 5-speed
Operation Left footGear ratio
1st 2.188
2nd 1.500
3rd 1.154
4th 0.933
5th 0.813
Chassis
Frame type Double cradle
Caster angle 27°
°° °
Trail 121 mm
Tire
Front
Type Tubeless tire
Size 120/70-17 58V
Manufacturer/
model Dunlop / K505F
Metzeler / ME33
Bridgestone / G601
Rear
Type Tubeless tire
Size 150/70-17 69V
Manufacturer/
model Dunlop / K505
Metzeler / ME55A
Bridgestone / G602
E_4km.book Page 2 Thursday, September 7, 2000 9:32 AM
10-INDEXAAir filter element, cleaning ...................... 6-13
Anti-theft alarm ........................................3-5BBattery ................................................... 6-27
Brake and clutch levers, checking and
lubricating ............................................ 6-24
Brake and shift pedals, checking and
lubricating ............................................ 6-24
Brake fluid, changing ............................. 6-23
Brake fluid level, checking...................... 6-22
Brake lever...............................................3-8
Brake light switch (rear), adjusting ......... 6-21
Brake pads, checking............................. 6-21
Brake pedal..............................................3-8CCables, checking and lubricating............ 6-23
Carburetors, adjusting............................ 6-15
Care.........................................................7-1
Centerstand and sidestand,
checking and lubricating ...................... 6-25
Clock .......................................................3-5
Clutch lever ..............................................3-7
Clutch lever free play, adjusting ............. 6-20
Conversion table ......................................8-5
Cowlings, removing and installing ............6-5DDimmer switch .........................................3-6
EEngine break-in ....................................... 5-4
Engine oil and oil filter cartridge ............... 6-8
Engine stop switch................................... 3-7FFinal gear oil .......................................... 6-11
Front fork, adjusting ............................... 3-13
Front fork, checking ............................... 6-25
Fuel ......................................................... 3-9
Fuel consumption, tips for reducing ......... 5-4
Fuel gauge .............................................. 3-5
Fuel level warning light ............................ 3-2
Fuel tank breather hose
(Germany only) ................................... 3-10
Fuel tank cap ........................................... 3-9
Fuses, replacing .................................... 6-29HHandlebar switches ................................. 3-6
Hazard switch .......................................... 3-6
Headlight bulb, replacing ....................... 6-30
Helmet holder ........................................ 3-11
High beam indicator light ......................... 3-3
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-15
Ignition circuit cut-off system.................. 3-15
Indicator and warning lights ..................... 3-2KKey identification number ........................ 9-1
LLight switch ..............................................3-7MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-3OOil level warning light ...............................3-3PParking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-6
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list ............................4-1SSafety information ....................................1-1
Seat .......................................................3-11
Self-diagnosis device ...............................3-4
Shifting .....................................................5-3
Shift pedal ................................................3-8
Shift points (for Switzerland only) .............5-4
Shock absorber assembly, adjusting ......3-13
Sidestand ...............................................3-15
Spark plugs, checking ..............................6-7
Specifications ...........................................8-1
Speedometer unit.....................................3-3
Starter (choke) lever...............................3-10
Starting a cold engine ..............................5-1
E_4km.book Page 1 Thursday, September 7, 2000 9:32 AM