Page 692 of 762
6 - 6
–+ELECIGNITION SYSTEM
2. Inspect:
lSource coil 1 resistance
Out of specification ® Replace.
3. Inspect:
lSource coil 2 resistance
Out of specification ® Replace. Tester (+) lead ® Brown lead 1
Tester (–) lead ® Green lead 2
Source coil 1
resistanceTester selector
position
640 ~ 960 W at
20 ˚C (68 ˚F)W ´ 100
Tester (+) lead ® Pink lead 1
Tester (–) lead ® Green lead 2
Source coil 2
resistanceTester selector
position
464 ~ 696 W at
20 ˚C (68 ˚F)W ´ 10
NEUTRAL SWITCH INSPECTION
1. Inspect:
lNeutral switch conduct
* Except for USA
No continuity while in neutral ® Replace.
Continuity while in gear ® Replace.
For USA
õExcept for USA
EC628000
CDI UNIT INSPECTION
Check all electrical components. If no fault is
found, replace the CDI unit. Then check the
electrical components again.Tester (+) lead ® Blue/White lead 1
*Sky blue lead 1
Tester (–) lead ® Ground
L/W
*Sb 1GroundTester selec-
tor position
NEU-
TRAL
W ´ 1
IN GEAR
–+ W´1
R/W
W Sb L/W
1
–+ W´1
R/W
W Sb L/W
1
õ
Page 694 of 762
6 - 7
–+ELECTPS (THROTTLE POSITION SENSOR) SYSTEM
EC69000
TPS (THROTTLE POSITION SENSOR) SYSTEM
INSPECTION STEPS
If the TPS will not operate, use the following inspection steps.
*marked: Refer to “IGNITION SYSTEM” section.
NOTE:
lRemove the following parts before inspection.
1) Seat
2) Fuel tank
lUse the following special tools in this inspection.
Check entire ignition
system for connection.Repair or replace.
Check TPS. TPS coil Replace.
*Check CDI magneto. Source coil Replace.
Check CDI unit.TPS input
voltageReplace.
Pocket tester:
YU-3112-C/90890-03112Inductive tachometer:
YU-08036-B
Engine tachometer:
90890-03113
No good
No good
No good
No good
OK
OK
OK
Page 704 of 762
6 - 11
–+ELECLIGHTING SYSTEM
LIGHTING SYSTEM
INSPECTION STEPS
Refer to the following flow chart when inspecting the ignition system for possible ploblems.
NOTE:
lReplace the bulb and/or bulb socket.
1) Seat
2) Fuel tank
lUse the following special tool.
Check the bulb and bulb
socket.Replace the bulb and/
or bulb socket.
Check the lights switch. Replace.
Check the CDI magneto. Lighting coil Replace.
Check the entire lighting sys-
tem proper for connections.Repair or replace.
Replace the regulator.
Pocket tester:
YU-3112-C/90890-03112
OK
OK
OK
OK
No good
No good
Improperly connected
No good
Page:
< prev 1-8 9-16 17-24