2001 YAMAHA WARRIOR 350 wheel

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PERIODIC MAINTENANCE/LUBRICATION
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
Valves*
• Check valve clearance.
• Adjust if necessary.
Spark plug
• Check condition.
• Adjust gap and clean.
• Replace if necessary.
Air filter
• Clean.
• Replace if necessary.Every 20~40 hours
(More often in wet or dusty areas.)
Carburetor*
• Check idle speed/starter operation.
• Adjust if necessary.
Crankcase breather
system*
• Check breather hose for cracks or damage.
• Replace if necessary.
Exhaust system*
• Check for leakage.
• Retighten if necessary.
• Replace gasket if necessary.
Fuel line*
• Check fuel hose for cracks or damage.
• Replace if necessary.
Engine oil
• Replace (Warm engine before draining).
Engine oil filter
• Clean.
• Replace if necessary.
Engine oil strainer
• Clean.
Drive chain
• Check and adjust slack/alignment/clean/lube.
Brakes*
• Check operation/fluid leakage/see NOTE page 8-8.
• Correct if necessary.
Clutch*
• Check operation.
• Adjust if necessary.
Wheels*
• Check balance/damage/runout.
• Replace if necessary.

8-8
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* It is recommended that these items be serviced by a Yamaha dealer.
** Lithium-soap-based grease
NOTE:

Brake fluid replacement:
1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally
check the brake fluid level and add fluid as required.
2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two
years.
3. Replace the brake hoses every four years, or if cracked or damaged.
Wheel bearings*
• Check bearing assembly for looseness/damage.
• Replace if damaged.
Steering system*
• Check operation.
• Repair if damaged.
• Check toe-in.
• Adjust if necessary.
Upper and lower arm
pivot and steering
shaft*
• Lubricate every 6 months.**
Rear arm pivot*
• Lubricate every 6 months.**
Fittings and Fasteners*
• Check all chassis fittings and fasteners.
• Correct if necessary.
Battery*
• Check specific gravity.
• Check breather hose for proper operation.
• Correct if necessary.
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year

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a. Cable length (46 ~ 50 mm)
a. Longueur de câble (46 à 50 mm)
a. Longitud del cable (46 ~ 50 mm)
4. Turn the adjusting bolt on the lever holder
so that cable length a is 46 ~ 50 mm.
5. Tighten the locknut on the lever holder.
WARNING
Operating with improperly adjusted brakes
could cause the brakes to malfunction result-
ing in reduced braking performance. This
could increase the chance of a collision or acci-
dent. After adjusting the parking brake, block
the rear of the machine off the ground and
spin the rear wheels. Check to make sure there
is no brake drag. If brake drag is noticed, per-form the adjustment again.

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1. Upper wheel hub nut 2. Lower wheel hub nut
1. Écrou supérieur de moyeu de roue
2. Écrou inférieur de moyeu de roue
1. Tuerca superior del buje de la rueda
2. Tuerca inferior del buje de la rueda
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Drive chain slack adjustment
1. Loosen the rear wheel hub nuts.
2. Loosen the adjuster locknuts on each side.
To tighten the chain, turn the chain adjust-
er clockwise. To loosen the chain, turn the
adjuster counterclockwise and push the
wheel forward. Turn each adjuster exactly
the same amount to maintain correct axle
alignment.
There are marks on each side of the swingarm
and on each chain adjuster. Use them to check
for proper alignment.
3. After adjusting, be sure to tighten the lock-
nuts and the wheel hub nuts.
Tightening torque:
Upper wheel hub nut:
120 Nm (12.0 m·kg)
Lower wheel hub nut:
60 Nm (6.0 m·kg)
1. Locknut 2. Adjusting bolt 3. Alignment marks
1. Contre-écrou 2. Boulon de réglage
3. Repères d’alignement
1. Contratuerca 2. Perno de ajuste
3. Marcas de alineación

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Wheel removal
1. Elevate the wheel by placing a suitable
stand under the frame.
2. Remove the nuts from the wheel.
3. Remove the wheel assembly.
Front
Avant
DelanteroRear
Arrière
Trasero

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Wheel installation
When installing the wheels, reverse the remov-
al procedure.NOTE:The arrow mark on the tire must point to-ward the rotating direction of the wheel.
Tighten the wheel nuts to the specified torque.
Wheel nut torque:
Front: 45 Nm (4.5 m·kg)
Rear: 45 Nm (4.5 m·kg)
1. Arrow mark
1. Flèche
1. Flecha

9-1
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CLEANING AND STORAGE
A. CLEANING
Frequent, thorough cleaning of your machine
will not only enhance its appearance but will
improve its general performance and extend
the useful life of many components.
1. Before cleaning the machine:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy,
apply degreaser with a paint brush. Do
not apply degreaser to the chain, sprock-
ets or wheel axles.
3. Rinse the dirt and degreaser off with a
garden hose. Use only enough pressure
to do the job.

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CAUTION:

Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-
ed from improper high pressure detergent
applications such as those available in coin-
operated car washers.
4. Once the majority of the dirt has been
hosed off, wash all surfaces with warm
water and mild, detergent-type soap. An
old toothbrush or bottle brush is handy
for hard-to-get-at places.
5. Rinse the machine off immediately with
clean water and dry all surfaces with a
chamois, clean towel or soft absorbent
cloth.
6. Dry the chain and lubricate it to prevent
rust.
7. Clean the seat with a vinyl upholstery
cleaner to keep the cover pliable and
glossy.