Page 218 of 288
 
4 - 36
ENG
 
OIL PUMP
OIL PUMP 
Extent of removal: 
1 
 Oil pump removal 
2 
 Oil strainer removal 
3 
 Oil pump disassembly
Extent of removal Order Part name Q’ty Remarks 
OIL PUMP REMOVAL AND DIS-
ASSEMBLY 
Preparation for removal Clutch housing and clutch carrier Refer to “CLUTCH” section.
Shift shaft Refer to “SHIFT SHAFT” section.
1 Rotary filter 1
2 Oil pump assembly 1
3 Gasket 1
4 Oil pump drive gear 1
5 Oil strainer 1
6 Circlip 1
7 Oil pump driven gear 1
8 Spring washer 1
9 Circlip 1
10 Washer 1
1
2
3 
     
        
        Page 224 of 288
4 - 39
ENGCDI MAGNETO
CDI MAGNETO
Extent of removal:1 Pickup coil/stator assembly removal2 Rotor removal
Extent of removal Order Part name Q’ty Remarks
CDI MAGNETO AND STATOR 
REMOVAL 
Preparation for removal Fuel tank
Crankcase cover (left) Refer to “CLUTCH” section.
1 CDI magneto coupler 1
2 Pickup coil/stator assembly 1
3 Rotor nut 1
Use special tool.
Refer to “REMOVAL POINTS”. 4 Rotor 1
5 Woodruff key 1
1
2 
     
        
        Page 228 of 288
 
4 - 41
ENG
 
CRANKCASE AND CRANKSHAFT
CRANKCASE AND CRANKSHAFT 
Extent of removal Order Part name Q’ty Remarks  
CRANKCASE SEPARATION 
AND CRANKSHAFT REMOVAL   
Preparation for removal Seat, fuel tank and rear fender
Exhaust pipe
Air filter case
Carburetor Refer to “CARBURETOR” section.
Drain the engine oil Refer to “ENGINE OIL REPLACEMENT”
section in the CHAPTER 3.
Engine guard and drive sprocket
Engine assembly From the chassis.
Cylinder head Refer to “CYLINDER HEAD” section.
Cylinder and piston Refer to “CYLINDER AND PISTON” sec-
tion.
Clutch housing and clutch carrier Refer to “CLUTCH” section.
Kick axle assembly Refer to “KICK AXLE” section. 
     
        
          
   
    
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