2001 YAMAHA MAJESTY 250 lock

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PERIODIC MAINTENANCE AND MINOR REPAIR
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a
c
b1.Loosen the locknut at the brake
lever.
2.To increase the brake lever free
play, turn the adjusting bolt in
direction a. To decrease the
brake lever free play, turn the
adjusting bolt in direction b.
3.Tighten the locknut.
EW000101
wIf proper adjustment cannot be
obtained as described, have a
Yamaha dealer make this adjust-
ment.1.Locknut
2.Adjusting bolt
c.Brake lever free play REAR
1
If a brake pad has worn to the point
that the wear indicator groove has
almost disappeared, have a Yamaha
dealer replace the brake pads as a
set.1.Wear indicator groove (´2)REAR
1
1.Wear indicator groove (´2) FRONT
EAU01314
Checking the front and rear
brake padsThe front and rear brake pads must
be checked for wear at the intervals
specified in the periodic maintenance
and lubrication chart. Each brake pad
is provided with a wear indicator
groove, which allows you to check
the brake pad wear without having to
disassemble the brake. To check the
brake pad wear, check the wear indi-
cator grooves.
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PERIODIC MAINTENANCE AND MINOR REPAIR
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Observe these precautions:
8When checking the fluid level,
make sure that the top of the
master cylinder or brake fluid
reservoir is level.
8Use only the recommended qual-
ity brake fluid, otherwise the rub-
ber seals may deteriorate, caus-
ing leakage and poor braking
performance.1.Minimum level markREARRecommended brake fluid:
DOT 4
8Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking perfor-
mance.
8Be careful that water does not
enter the master cylinder or
brake fluid reservoir when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
8Brake fluid may deteriorate paint-
ed surfaces or plastic parts.
Always clean up spilled fluid
immediately.
8As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
1
EAU03607
Checking the brake fluid
levelInsufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low
brake fluid level may indicate worn
brake pads and/or brake system
leakage. If the brake level is low, be
sure to check the brake pads for
wear and the brake system for leak-
age.1.Minimum level mark FRONT
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2.Remove the blown fuse, and
then install a new fuse of the
specified amperage.
EC000103
cCDo not use a fuse of a higher
amperage rating than recommend-
ed to avoid causing extensive
damage to the electrical system
and possibly a fire.3.Turn the key to ÒONÓ and turn on
the electrical circuit in question to
check if the device operates.
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PERIODIC MAINTENANCE AND MINOR REPAIR
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94.If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
Specified fuses:
Main fuse:30 A
Clock fuse:10 A
Radiator fan fuse:4 A
Ignition fuse:7.5 A
Headlight fuse:15 A
Signaling system fuse:15 A
4
5
67
1
32
78
EAU03622
Replacing the fusesThe fuse boxes are located under the
battery cover. (See page 6-31 for bat-
tery cover removal and installation
procedures.)
If a fuse is blown, replace it as fol-
lows.
1.Turn the key to ÒOFFÓ and turn
off all electrical circuits.1.Main fuse
2.Clock fuse
3.Radiator fan fuse
4.Ignition fuse
5.Headlight fuse
6.Signaling system fuse
7.Spare fuse (´4)
8.Spare main fuse
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PERIODIC MAINTENANCE AND MINOR REPAIR
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3.Remove the socket (together
with the turn signal light bulb) by
turning it counterclockwise.
4.Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
5.Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6.Install the socket (together with
the bulb) by turning it clockwise.
7.Install the panel.1.Socket
EAU03618
Replacing a rear turn signal
light bulb1.Place the scooter on the center-
stand.
2.Remove cowling C. (See page
6-10 for cowling removal and
installation procedures.)
1
1.Socket3.Remove the socket (together
with the bulb) by turning it coun-
terclockwise.
4.Remove the defective bulb by
pulling it out.
5.Insert a new bulb into the socket.
6.Install the socket (together with
the bulb) by turning it clockwise.
7.Install the cowling.
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EAU03619
Replacing a tail/brake light
bulb1.Place the scooter on the center-
stand.
2.Remove cowling C. (See page
6-10 for cowling removal and
installation procedures.)
EAU03621
Replacing the license plate
light bulb1.Place the scooter on the center-
stand.
2.Remove cowling C. (See page
6-10 for cowling removal and
installation procedures.)
1
1.Socket3.Remove the socket (together
with the bulb) by turning it coun-
terclockwise.
4.Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
5.Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6.Install the socket (together with
the bulb) by turning it clockwise.
7.Install the cowling.
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9 Engine overheating
EW000070
w8Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
8After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the
hissing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the
cap.Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.
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8-4
SPECIFICATIONS
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9
Auxiliary light12 V, 5 W ´1
License plate light12 V, 5 W ´1
Meter lighting12 V, 1.7 W ´3
High beam indicator light12 V, 1.7 W ´1
Turn indicator light12 V, 3.4 W ´2
Oil change indicator light12 V, 1.7 W ´1
Fuses
Main fuse30 A
Headlight fuse15 A
Signaling system fuse15 A
Ignition fuse7.5 A
Radiator fan fuse4 A
Clock fuse (back up)10 A
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 95

INDEX
F
Final gear oil..........................................6-17
Front and rear brake lever free play,
adjusting.............................................6-25
Front and rear brake pads, checking.....6-26
Front fork, checking...............................6-29
Fuel.......................................................3-10
Fuel consumption, tips for reducing........5-4
Fuel gauge..............................................3-4
Fuel tank cap...........................................3-9
Fuses, replacing....................................6-33
H
Handlebar switches.................................3-5
Pass switch.........................................3-5
Dimmer switch....................................3-5
Turn signal switch...............................3-6
Horn switch.........................................3-6
Light switch.........................................3-6
Headlight variations............................3-7
Engine stop switch..............................3-8
Start switch.........................................3-8
Headlight bulb, replacing.......................6-34
I
Identification numbers.............................9-1
Ignition circuit cut-off system.................3-15
Indicator lights.........................................3-2
Oil change indicator light....................3-2
High beam indicator light....................3-2
Turn signal indicator lights..................3-2
K
Key identification number........................9-1
L
License plate light bulb, replacing.........6-37
M
Main switch/steering lock........................3-1
Model label..............................................9-2
P
Parking....................................................5-5
Part locations...........................................2-1
Periodic maintenance and lubrication
chart......................................................6-3
Pre-operation check list...........................4-1
R
Rider seat..............................................3-11
Rider seat, adjusting..............................3-12
S
Safe-riding points....................................1-2
Self-diagnosis device..............................3-3
Shock absorber assemblies, adjusting..3-14
Sidestand..............................................3-15
Spark plug, checking.............................6-12
Specifications..........................................8-1
Speedometer unit....................................3-3
Starting off...............................................5-2
Starting the engine..................................5-1
Steering, checking.................................6-30
Storage....................................................7-4
A
Acceleration and deceleration.................5-3
Air filter and V-belt case air filter
elements, cleaning..............................6-20
Air flow louver........................................6-22
Anti-theft alarm (optional)........................3-4
B
Battery...................................................6-31
Battery cover, removing........................6-31
Brake fluid level, checking.....................6-27
Brake fluid, changing.............................6-28
Brake lever (front)....................................3-8
Brake lever (rear)....................................3-8
Brake levers, lubricating........................6-28
Braking....................................................5-3
C
Cables, checking and lubricating...........6-28
Care.........................................................7-1
Catalytic converter.................................3-10
Centerstand and sidestand, checking
and lubricating....................................6-29
Clock.......................................................3-5
Conversion table.....................................8-5
Coolant..................................................6-18
Coolant temperature gauge.....................3-4
Cowlings and panel, removing and
installing................................................6-6
E
Engine break-in.......................................5-4
Engine oil...............................................6-14
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