
Steering wheel lock
The steering wheel lock might be under tension when the car is parked.
Turn the steering wheel slightly to free the ignition key.
In order to help reduce car theft, make sure the steering wheel lock is engaged before leaving the car.
pg. 130 General information
Economical driving conserves natural resources
Better driving economy may be obtained by thinking ahead, avoiding rapid starts and stops and adjusting the speed of
your vehicle to immediate traffic conditions. Observe the following rules:
Bring the engine to normal operating temperature as soon as possible by driving with a light foot on the accel-
erator pedal for the first few minutes of operation. A cold engine uses more fuel and is subject to increased wear.
Whenever possible, avoid using the car for driving short distances. This does not allow the engine to reach normal
operating temperature.
Drive carefully and avoid rapid acceler- ation and hard braking.
Do not exceed posted speed limits.
Avoid carrying unnecessary items (extra load) in the car.
Maintain correct tire pressure. Check tire pressure regularly (when tires are cold).
Remove snow tires when threat of snow or ice has ended.
Note that roof racks, ski racks, etc, increase air resistance and also fuel consumption.
Avoid using automatic transmission kickdown feature unless necessary.
However, at higher driving speeds, fuel consumption will be lower with the air conditioning on and the windows
closed than with the air conditioning off and the windows open.
Using the onboard trip computer's fuel consumption modes can help you learn how to drive more economically.
Other factors that decrease gas mileage are:
Worn or dirty spark plugs
Incorrect spark plug gap
Dirty air cleaner
Dirty engine oil and clogged oil filter
Dragging brakes
Incorrect front end alignment Some of the above mentioned items and others are checked at the standard
Maintenance Service intervals.
NOTE: Vehicles equipped with automatic transmissions should use (D) rive as often as possible and avoid using
"kickdown" to help improve fuel economy.
WARNING!
Driving with the trunk open: Driving with the trunk open could lead to poisonous exhaust gases entering the
passenger compartment. If the trunk must be kept open for any reason, proceed as follows
- Close the windows
- Set the ventilation system control to air flow to floor, windshield and side windows and blower control to its
highest setting.
ProCarManuals.com

2 0 0 1
VOLVO S60
Maintenance and service
pg. 163 Maintenance and service
Volvo service 164
Maintenance Schedule165
Working on your car168
Hood and engine compartment170
Oils and fluids171
Wiper blades175
Battery176
Bulbs179
Fuses186
pg. 164 Volvo service
Maintenance service
Volvo advises you to follow the service program outlined in the Warranty and Service Records Information booklet.
This maintenance program contains inspections and services necessary for the proper function of your car. The
maintenance services contain several checks which require special instruments and tools and therefore must be
performed by a qualified technician. To keep your Volvo in top condition, specify time- tested and proven Genuine
Volvo Parts and Accessories.
The Federal Clean Air Act - U. S.
The Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to assure
the proper functioning of those components that control emissions. The maintenance instructions listed in this manual
represent the minimum maintenance required. These services are not covered by the warranty. You will be required to
pay for labor and material used. Refer to your Warranty and Service Records Information booklet for further details.
Maintenance services
Your Volvo has passed several major inspec- tions before being delivered to you, according to Volvo specifications.
The maintenance services outlined in this book should be performed as indicated. The extended maintenance service
intervals make it even more advisable to follow this program. Inspection and service should also be performed any
time a malfunction is observed or suspected. It is recommended that receipts for vehicle emission services be retained
in the event that questions arise concerning maintenance. See your Warranty and Service Records Information
booklet. Applicable warranties - U. S. In accordance with U. S. Federal Regulations, the following list of applicable
U. S. warranties is provided. For Canadian specification vehicles, see your separate warranty booklet.
New Car Limited Warranty
Parts and Accessories Limited Warranty
Corrosion Protection Limited Warranty
Seat Belt and Supplemental Restraint Systems Limited Warranty
Emission Design and Defect Warranty
Emission Performance Warranty
ProCarManuals.com

(thousand km)(12)(24)(36) (48)(60) (72)(84) (96)(108) (120)(132)(144)
EMISSION SYSTEM MAINTENANCE
Engine
Fuel line filter
1
PCV nipple (orifice)/hoses, clean I I
Battery (check charge and electrolyte level) II II II II I III
Brakes
Inspect brake pads, replace components as necessary I II II II I III
Brake fluid level
2 - check
I I I I I I
Steering/suspension
Tires
3, check pressure, wear and condition I
I II II II I III
Check power steering fluid level I I I I I I
Body
Power antenna (clean) L L L L L L
Trunk/hood, hinges and latches L L L L
Cabin air filter (see page 167
) R R R R R R
1) Replace at 105,000 miles (168,000 km)
2) Brake fluid should be changed at owner request every second year or 30,000 miles (48,000 km). The fluid
should be replaced once a year or every 15,000 miles (24,000 km) when driving under extremely hard
conditions (mountain driving, etc.).
3) Rotate tires at owner request.
The following items should be checked weekly by the driver (it takes only a few minutes):
Engine oil level, brake fluid level, radiator coolant level, operation of all lights, horns, windshield wipers, tire
pressure (all five tires), windshield washer fluid level
The following should also be carried out at regular intervals:
Washing (check all drain holes), polishing, cleaning
pg. 167 Maintenance Schedule
Air cleaner
Replace the air cleaner cartridge with a new one every 30,000 miles (48,000 km). The cartridge should be replaced
more often when driving under dirty and dusty conditions. The filter cannot be cleaned and therefore should always
be replaced with a new one.
Timing belt
For proper functioning of the vehicle and its emission control systems, the timing belt must be replaced every 105,000
miles (168,000 km). Engine damage will occur if the belt fails.
Fuel filler cap, tank and lines and
connections The effectiveness of the fuel system to contain hydrocarbons is dependent largely on a leak- free system.
Check for proper sealing of the fuel filler cap which contains "O" ring type seals. NOTE: If the fuel filler cap is not
closed tightly or if the engine is running when the car is refueled, the Malfunction Indicator Lamp (" Check Engine")
may indicate a fault. However, your vehicle's performance will not be affected. Use only Volvo original or approved
fuel filler caps.
ProCarManuals.com

The ignition should be switched off when:
Conducting engine tests.
Replacing parts in the ignition system, such as spark plugs, ignition coil, distributor, ignition cables, etc.
WARNING!
Never try to repair any part of the SRS or SIPS bag systems yourself. Any interference in the system could cause
malfunction and serious injury. Any work should only be performed by an authorized Volvo workshop.
pg. 169 Working on your car
Belt check
Check the belt regularly to make sure it is in good condition and is clean. A worn or dirty belt can cause poor cooling
and low alternator output as well as impair the operation of the power steering and the air conditioning unit.
NOTE: The drive belt is equipped with a self -tensioning mechanism and requires no adjustment between changes.!
WARNING!
The engine must not be running when this check is performed.
Check coolant level
The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant
level regularly. The level should be between the "MAX" and "MIN" marks on the expansion tank. The check should
be made with particular thoroughness when the engine is new or when the cooling system has been drained.
Do not remove the filler cap other than for topping up with coolant. Frequent removal may prevent coolant circulation
between the engine and the expansion tank during engine warm up and cooling.
Changing coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult your Volvo retailer.
NOTE: Do not top off with water only. This reduces the rust- protective and antifreeze qualities of the coolant and
has a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo
Genuine Coolant/ Antifreeze only (a 50/ 50 mix of water and antifreeze).
CAUTION:
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/ coolant may not be mixed.
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the car cools.
pg. 170 Hood and engine compartment
ProCarManuals.com

B5244S 5.8 US qts. (5.5 liters)
B5234T3 6. 1 US qts. (5.8 liters)
B5244T3 6. 1 US qts. (5.8 liters)
Transmission oil
manual (M 56) 2. 2 US qts. (2.1 liters)
automatic (AW 55- 50) 7.9 US qts. (7.5 liters)
Miscellaneous
Power steering 0. 9 US qts. (0.9 liters)
Windshield washer reservoir 4. 8 US qts. (4.5 liters)
Brake and clutch fluid 0. 69 US qts. (0.65 liters)
Air conditioning system 2.2 lbs. (1 kg) R 134a
* Turbo models have 21.1 US gal. (80 liter) fuel tanks.
Minimum octane requirement - AKI 87 (RON 91) unleaded fuel (See also page 126
)
pg. 195 Lubricants, Cooling system
Lubricants
Engine oil
Meeting minimum ILSAC specification GF- 2, including ACEA A1, API SJ, SJ/ CF and SJ/ Energy Conserving.
Volvo does not recommend the use of oil additives.
Transmission
Oil grade:
Manual: Volvo synthetic transmission oil 97308
Automatic: Volvo transmission oil 1161540- 8 Different types of oil should never be mixed.
Power steering
Grade: ATF
Brake fluid
Fluid type: Brake fluid DOT 4+.
Cooling system
Type Positive pressure, closed system.
Coolant Volvo original coolant/ antifreeze
Volume 5 cyl. non- turbo
8.5 US qts. (8.0 liters)
5 cyl. turbo
9.3 US qts (8.8 liters)
pg. 196 Three way catalytic converter
Three- way catalytic converter cautions
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or
distributor ignition systems, may cause unusually high three- way catalytic converter temperatures. Do not continue to
operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such
as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the
ProCarManuals.com

Bore (mm)8381 83
Stroke (mm) 9090 90
Cylinder displacement (dm
( l)) 2.44
2.3 2. 44
Compression ratio 10.3: 18.5: 1 9. 0: 1
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a
radiator) is located between the turbo- compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
pg. 201 Transmission
Gear ratios Gear M56HM56LAW55-50
1st 3.07: 13.39: 14.77: 1
2nd 1.77: 11.90: 13.00: 1
3rd 1.19: 11.19: 11.96: 1
4th 0.87: 10.87: 11.32: 1
5th 0.70: 10.70: 11.02: 1
Reverse 2.99: 13.30: 13.23: 1
Final drive 4.25: 14.00: 12.44: 1
pg. 202 Volvo On Call
Volvo On Call
Your new Volvo comes with a four year ON CALL road assistance. Additional information, features, and benefits are
described in a separate information package in your glove compartment.
If you have misplaced your package, dial:
In the U. S. A.
1- 800-638-6586 (1-800-63-VOLVO)
In Canada:
1-800-263-0475
Mechanic certification
Volvo supports Voluntary Mechanic Certification by the A. S. E. (pertains to the USA only). Certified mechanics
have demonstrated a high degree of competence in specific areas. Besides passing exams each mechanic must also
have worked in the field for two or more years before a certificate is issued. These professional mechanics are fully
able to analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating
condition.
ProCarManuals.com

2 0 0 1
VOLVO S60
Index
pg. 203 Index
A
A/ C (air conditioning) 56
, 59
ABS2 , 31 , 138
Accessory bracket109
Adjustable steering wheel36
Advanced User Mode (AUM) - radio72
Air bags - dual threshold/ stage13
Air distribution53 , 56 , 60
Air filter170
Air quality sensor57
Air vents53
Airbag - Side Impact (SIPS)18
Airbags (front)12
Alarm115 , 122
Anti-lock Brake System (ABS)02 , 31
Approach lighting40
Ashtray45 , 107
Audio61
Audio systems - general information81
Audio systems - specifications80
AUTO (climate control)55
Electronic Climate Control, ECC54
Automatic transmission130 , 133
Automatic transmission - adaptive system134
Automatic transmission - kickdown134
Auxiliary lamps37
Average speed43
B
Back up light183
Backrest111
Bass65
Battery168 , 176 , 199
Battery - replacing177
Belt check169
ProCarManuals.com

LED illumination40
Lighting panel39
Load carriers148
Locking119
Locking steering wheel129
Locks115
Long distance trips150
Long loads - carrying112
Low beam bulb180
Lubricants195
M
Maintenance Schedule165
Maintenance services164
Malfunction indicator light33
Manual climate control with air conditioning58
Manual transmission132
Messages in the display35
Multifilter with air quality sensor57
N
Normal turns (direction indicators)40
O
Occupant safety28
Octane rating126
Odometer30
Oil pressure33
Oil quality171
Oil viscosity171
Opening/ locking the trunk120
P
P Park133
, 135
Paint162
Paint - color code162
Paintwork damage162
Parking brake33 , 45
Parking lights39
Pen holder108
Polishing161
Power seat102
Power steering fluid174
Power sun roof49
Prem- Air3
Programme type PT70
PROPOSITION 65 WARNING143
R
ProCarManuals.com