Page 34 of 87

4. To release the gear selector from the (P)ark position, the ignition key must be in position II and the brake pedal
must be depressed.
NOTE: Your car is equipped with a KEYLOCK system. When the engine is switched off, the gear selector must be in
the (P)ark position before the starting key can be removed from the ignition switch.
5. Select the desired gear. The gear engages after a slight delay which is especially noticeable when selecting R.
CAUTION :
The engine should be idling; never accelerate until after you feel the gear engage! Too rapid acceleration immediately
after selecting a gear will cause harsh engagement and premature transmission wear.
NOTE : Selecting P or N when idling at a standstill for prolonged periods of time will help prevent overheating of
transmission oil.
Ignition sleep mode
If the key is turned to "drive" position (see See page 26
) for several minutes without the engine running, the car's
starting system will power down to "sleep" mode. To start the car, momentarily turn the key back to the "locked"
position. Then start the car as you would normally do.
WARNING!
Always place the gear selector in Park and apply the parking brake before leaving the vehicle. Never leave the car
unattended with the engine running.
Always open the garage doors fully before starting the engine inside a garage to ensure adequate ventilation. The
exhaust gases contain carbon monoxide, which is invisible and odorless but very poisonous.
CAUTION:
Never race the engine immediately after starting. Oil flow may not reach some lubricating points fast enough to
prevent engine damage.
Do not race the engine just prior to switching off!
pg. 64 Automatic transmission
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P Park
The transmission must be in Park position to start the engine, and to allow removal of the key from the ignition when
you leave the car. The car should be stationary when you select P! In the position P the transmission is mechanically
locked. Always apply the parking brake when parking!
R Reverse
The car must be at a standstill before you select Reverse gear.
N Neutral position
The N position is the neutral position. The engine can be started, but no gear is selected. Apply the parking brake when
the car is stationary with the gear selector in position N.
D Driving position
D is the normal driving position. The gear se-lector automatically shifts up and down between the transmission gears,
based on the level of acceleration and the speed. The car should be stationary when you select D from position R.
4 Low gear position
Shifting up and down between the 1st, 2nd, 3rd, and 4th occurs automatically. Shifting up to Drive does not occur.
Position 4 can be used:
· for mountain driving
· for driving with trailer
· to increase the engine braking
3 Low gear position
Shifting up and down between the 1st, 2nd, and 3rd occurs automatically. The 4th and Drive gears will not be
engaged. Position 3 can be used:
· for mountain driving
· for driving with trailer
· to increase the engine braking
L Low gear position
Choose position L if you want to drive with the 1st or 2nd gear engaged. Position L gives the best possible engine
braking effect when, for example, mountain driving. Shifting up to 5th does not occur. Position 4 can be used:
· for mountain driving
· for driving with trailer
· to increase the engine braking
Downshifting protection
There is a built in protection in the transmission which prevents over revving in the engine when you select one of the
low gear positions.
Shift lock
In order to move the gear selector from P position to the other gear positions the key must be in driving position
(position II)and the brake pedal must be depressed. See page 97
how to move the gear selector manually in case of flat
battery.
pg. 65 Automatic transmission
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Remove cover
Removing high/low beam headlight bulbs
· Your car is fitted with separate high and low beam bulbs.
· Switch off the lights and remove the ignition key.
· Open the hood.
· Pull off the rubber cover from the rear of the bulb unit to be replaced.
· Release the retaining spring and withdraw the connector/bulb from the headlight unit. Pull the bulb out of the
connector.
NOTE: Never touch the glass of a bulb with your fingers: this could leave traces of grease or oil on the glass which
then evaporate and may damage the reflector.
pg. 88 Replacing bulbs
Installing high/low beam headlight bulbs
· Insert the new bulb in the headlight unit
· Reconnect the connector and wiring.
· Press the retaining spring over the connector/bulb until it clicks into position.
· Reinstall the rubber cover at the rear of the headlight unit.
· Put the hard plastic cover in place above the headlight housing and press the tab down to secure the cover.
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Replacement
· Insert a new bulb in the holder.
· Reinsert the bulb holder in the lamp housing and turn it clockwise until it clicks into place.
· Press the lamp housing into place.
Make sure than locating pin B fits into the hole in the fender and slotted hole (C) around the screw.
· Tighten the screw.
pg. 90 Replacing bulbs
Replacement of rear light bulbs - S40
All the bulbs in the rear light unit are replaced from inside the trunk Procedure:
· Switch off the lights and remove the ignition key.
· Turn the clip 90° and pull it out. Fold the panel in the boot towards the middle so as to get access to the bulb holder.
· Push catches A and B in and remove the bulb holder. The bulbs are held in the bulb holder.
· Leave the connector and cables connected to the bulb holder.
· Remove the bulb by pressing it inwards and turning it a few degrees counterclockwise.
· Insert a new bulb into the bulb holder and replace the holder. Check that the bulb works and refit the panel.
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Replacement of rear light bulbs - V40
All the bulbs in the rear light unit are replaced from inside the cargo area. Procedure:
· Switch off the lights and remove the ignition key.
· Open the cover in the panel
· Push catches A and B in and remove the bulb holder. The bulbs are held in the bulb holder.
· Leave the connector and cables connected to the bulb holder.
· Remove the bulb by pressing it inwards and turning it a few degrees counterclockwise.
· Insert a new bulb into the bulb holder and replace the holder. Check that the bulb works and refit the cover.
1 Tail light (rear parking light) 5W
2 Direction indicator 21W
3 Brake light 21W
4 Tail light 5W
5 Backup light 21W
6 Rear fog light (LH side only) 21W
pg. 91 Replacing bulbs
Side direction indicator
1. Slide the lens forward and pull out the rear edge.
2. Pull out the entire lens/bulb unit.
3. With the lens toward you, turn the bulb holder 1/4 turn (the wires should not be disconnected from the holder) and
pull out the bulb holder from the lens unit.
4. Pull the old bulb straight out and press a new one into place.
5. Replace the entire unit in the reverse order.
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Insert screwdriver, turn and pull downward
Front courtesy lights
· Switch off the ignition.
· Insert a flat screwdriver and turn carefully to loosen the glass lens.
· Replace the bulb and press the glass lens back into place.
Insert a screwdriver and turn
Rear reading lights
· Switch off the ignition.
· Insert a screwdriver and turn to loosen the lens unit.
· Replace the bulb and press the lens unit back into place.
Contents | Top of Page
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2 0 0 1
VOLVO
S40 & V 40
Chapter 9 - Specifications
pg. 121 Specifications
Specifications
This chapter contains facts and figures pertaining to the technical specifications of your car. Oil/fluids specifications
122
Engine specifications123
Cooling/fuel/distributor ignition systems124
Front/rear suspensions125
Transmission, Capacities, Vehicle loading125
Electrical system/bulbs126
Dimensions/weights127
ON CALL road assistance128
pg. 122 Oil/fluid specifications
Oil quality
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine
protection. Consult your Volvo retailer for recommendations on premium or synthetic oils. Oil additives must not be
used unless advised by an authorized Volvo retailer.
Volvo recommends use of oil with a quality rating equal to or higher than ILSAC GF-2. Equivalent and better oils
include ACEA A1, API SJ, SJ/CF, and SJ/Energy conserving. Lower quality oils may not offer the same fuel
economy, engine performance, or engine protection.
Viscosity (stable ambient temperatures):
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Cooling system
Type: Positive pressure, closed system
Thermostat begins to open at 186° F (90° C)
Coolant: Volvo original coolant/antifreeze
Capacity: 6 US qts. (5.7 liters)
Fuel system
The engine is equipped with a multipoint fuel injection system.
Distributor ignition system
Firing order: 13-4-2
Distributor ignition setting: Not adjustable
Spark plugs: Champion RC8PYP or equivalent
Spark plug gap: 0.03" (0.75 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
· Replacing distributor ignition components e.g. plugs, coil, etc.
· Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
All specifications are subject to change without notice.
Replacing spark plugs
The spark plugs should be changed according to your service program in your Warranty booklet. However, city
driving or fast highway driving may necessitate changing after 15,000 miles (24,000 km) of driving. When installing
new plugs, be sure to fit the right type and use correct torque, see "Specifications". When changing the plugs, check
that the suppressor connectors are in good condition. Cracked or damaged connectors should be replaced. When
changing the spark plugs, clean the terminals and the rubber seals.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to a car at curb weight (without passengers or cargo).
Toe-in measured on the wheel rims: 2.1 mm + - 0.7 mm
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