
'05 HIGHLANDER_U (L/O 0409)
10
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
1. Tachometer
2. Service reminder indicators and
indicator lights
3. Speedometer4. Fuel gauge
5. Low fuel level warning light
6. Engine coolant temperature gauge7. Trip meter reset knob
8. Odometer and two trip meters
9. Instrument panel light control knob
Instrument cluster overview

2005 HIGHLANDER (EWD592U)
155
SRS
NOTICE: When inspecting or repairing the SRS, perform service in accordance with the following precautionary instructions
and the procedure, and precautions in the Repair Manual applicable for the model year.
Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the most important source of information
when troubleshooting. When troubleshooting the SRS, always inspect the DTCs before disconnecting the battery.
Work must be started more than 90 seconds after the ignition SW is turned to the ºLOCKº position and the
negative (-) terminal cable is disconnected from the battery.
(The SRS is equipped with a back-up power source so that if work is started within 90 seconds from
disconnecting the negative (-) terminal cable of the battery, the SRS may deploy.)
When the negative (-) terminal cable is disconnected from the battery, the memory of the clock and audio system will be
cleared. So before starting work, make a record of the contents in the audio memory system. When work is finished,
reset the audio systems as they were before and adjust the clock. Some vehicles have power tilt steering, power
telescopic steering, power seat and power outside rear view mirror which are all equipped with memory function.
However, it is not possible to make a record of these memory contents. So when the work is finished, it will be
necessary to explain it to your customer, and ask the customer to adjust the features and reset the memory. To avoid
erasing the memory in each system, never use a back-up power supply from outside the vehicle.
Before repair, remove the airbag sensor if shocks are likely to be applied to the sensor during repair.
Do not expose the following parts directly to hot air or flame;
Even in cases of a minor collision where the SRS does not deploy, the following parts should be inspected;
Never use SRS parts from another vehicle. When replacing parts, replace with new parts.
For the purpose of reuse, never disassemble and repair the following parts.
If the following parts have been dropped, or have cracks, dents and other defects in their case, bracket, and connector,
replace with new one.
Use a volt/ohmmeter with high impedance (10 kW/V minimum) for troubleshooting electrical circuits of the system.
Information labels are attached to the periphery of the SRS components. Follow the instructions of the notice.
After work on the SRS is completed, check the SRS warning light.
If the vehicle is equipped with a mobile communication system, refer to the precaution in the IN section of the Repair
Manual.
*Steering wheel pad
*Front passenger airbag assembly
*Side airbag assembly
*Curtain shield airbag assembly
*Seat belt pretensioner
*Center airbag sensor assembly
*Front airbag sensor assembly
*Side airbag sensor assembly

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3 See page 37 for details.4 Applies to Corolla Matrix 4WD and Sienna 4WD.
Maintenance Log: Cars
15,000 Miles or 18 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qClean cabin air filter (Camry)
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qVisually inspect brake linings/drums and brake pads/discs
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
__ Engine coolant
3
__ Exhaust pipes and mountings
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qInspect engine air filter
qTi ghten nuts and bolts on chassis
Driving while towing:
qReplace rear differential oil4
qR eplace transfer case oil4
qTi gh ten n uts and bolts on chassis
Dealer Service Verification:
Date:
Mileage:
5
__ Rear differential oil4
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
4

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3 Required under the terms of the Emission Control Warranty.4 Inspec tthickness measurement and disc runout.5 Ex cept front differential of Corolla Matrix 4WD with manual transmission.6 See page 37 for details.7 Applies t o Coroll a M atrix 4WD and Sienna 4WD.8 Applies to Corolla Matrix 4WD, MR2 Spyder and Sienna 4WD.
Maintenance Log: Cars
30,000 Miles or 36 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (Camry and Camry Solara)
qReplace engine air filter
qReplace spark plugs (ECHO)3
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
4
__ Differential oil5
__ Drive shaft boots
__ Engine coolant6
__ Exhaust pipes and mountings
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qR epl ac e f ront diff erential oil (all models with manual transmission
e x ce pt Cor oll a M atrix 4WD)
qReplace manual transmission oil
qRepl ac e r ear differential oil8
qRepl ac e t ran sfer case oil7
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
M ileage:
7
__ Fuel tank cap gasket
__ Radiator core and condenser
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
7
__ Transmission fluid or oil

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Per for m t hese service items only if you drive primarily under the conditions indicated.3 See p age 37 for details.4 Applies to Corolla Matrix 4WD and Sienna 4WD.
Maintenance Log: Cars
45,000 Miles or 54 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qClean cabin air filter (Camry)
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qVisually inspect brake linings/drums and brake pads/discs
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
__ E ngine coolant
3
__ Exhaust pipes and mountings
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
t he life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qInspect engine air filter
qTighten nuts and bolts on chassis
Driving while towing:
qReplace rear differential oil4
qReplace transfer case oil4
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
M ileage:
9
__ R ear differential oil4
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
4

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3 R equ ir ed under the terms of the Emission Control Warranty.4 Inspect thickness measurement and disc runout.5 Except front differential of Corolla Matrix 4WD with manual transmission.6 Initial inspection at 60,000 miles/72 months. Inspect every 15,000 miles/18 months thereafter.7 See page 37 for details.8 Applies to Corolla Matrix 4WD and Sienna 4WD.9 Applies t o Corolla Matrix 4WD, MR2 Spyder and Sienna 4WD.
Maintenance Log: Cars
60,000 Miles or 72 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (if equipped)
qReplace engine air filter
qReplace spark plugs (ECHO)3
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qInspect the following:__ Ball joints and dust covers
__ B rake lines and hoses
__ Brake linings/drums and brake pads/discs
4
__ Differential oil5
__ Drive belts6
__ Drive shaft boots
__ Engine coolant7
__ Engine valve clearance
__ Exhaust pipes and mountings
Additional Maintenance Items for Special Operating Conditions2
Dr iv ing in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qReplace front differential oil
qReplace rear differential oil9
qReplace transfer case oil8
qReplace transmission fluid or oil
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
M ileage:
11
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Radiator core and condenser
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
8
__ Transmission fluid or oil

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3 See page 37 for details.4 Applies to Corolla Matrix 4WD and Sienna 4WD.
Maintenance Log: Cars
75,000 Miles or 90 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qClean cabin air filter (Camry)
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qVisually inspect brake linings/drums and brake pads/discs
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive belts
__ Drive shaft boots
__ Engine coolant
3
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qInspect engine air filter
qTi ghten nuts and bolts on chassis
Driving while towing:
qReplace rear differential oil4
qR eplace transfer case oil4
qTi gh ten n uts and bolts on chassis
Dealer Service Verification:
Date:
Mileage:
13
__ Exhaust pipes and mountings
__ R ear differential oil4
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
4

Dealer Service Verification:
Date:
Mileage:
1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3 Required under the terms of the Emission Control Warranty.4 Inspec tthic kness measurement and disc runout.5 Ex ce pt front differential of Corolla Matrix 4WD with manual transmission.6 See page 37 for details.7 Applies to Corolla Matrix 4WD and Sienna 4WD.8 Applies to Corolla Matrix 4WD, MR2 Spyder and Sienna 4WD.
Maintenance Log: Cars
90,000 Miles or 108 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (Camry and Camry Solara)
qReplace engine air filter
qReplace spark plugs (ECHO)3
qReplace timing belt (Camry with 1MZ FE or 3MZ FE, Camry Solara with
3MZ FE, Sienna)
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
4
__ Differential oil5
__ Drive belts
__ Drive shaft boots
__ Engine coolant
6
__ Exhaust pipes and mountings
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qReplace front differential oil (all models with manual transmission
except Corolla Matrix 4WD)
qReplace manual transmission oil
qReplace rear differential oil8
qReplace transfer case oil7
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
M ileage:
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Radiator core and condenser
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
7
__ Tran smis sion flu id oroil
15