Page 377 of 1897

BO2PU-02
H12194: Specified torqueN´m (kgf´cm, ft´lbf)
AA
KK
K
K
K
K
K
K
B
L
E
G
GG
G
GG
G
GGI
C
C
C
C
K
K
KKB Instrument Panel Reinforcement
No. 2 Instrument
Panel to Cowl BraceFront Pillar Garnish
Upper Cluster Finish Panel
Instrument Panel
Safety Pad Front Pillar GarnishNo. 1 Heater to
Register Duct
Instrument Panel
to Cowl BraceSpeaker Opening
Cover Assembly
H
H
H
H
H
H
III
G
D EDD
Steering Wheel
Floor shift:
Rear Console Box Floor shift:
Front Console Box
Combination Switch No. 1 Lower PanelLH Lower Insert
Column shift:
Finish Panel Hood Lock
Release LeverNo. 2 Under Cover
Floor shift:
Console Box
Plate
Steering Wheel Pad Steering Column
Cover
Floor shift:
Front Ash Receptacle
Floor shift:
Upper Console PanelLower Finish
Panel Column shift:
Lower Cover LH Register
TAIWAN:
Center Cluster
Finish Panel
TAIWAN:
Opening Covers with
Heater Control Assembly Radio Assembly with Heater
Control AssemblyLower Panel
Cluster Finish Panel
End Finish Panel Combination Meter Lower Cluster
Finish PanelGlove Compartment
Door Finish Plate
Speaker Opening
Cover Assembly
No. 2 Heater to
Register Duct
No. 1 Register
Floor shift:
Cup Holder
Multi Information
Display
Floor shift:
Under Rear
Console Panel
I
HH
50 (510, 37)
20 (204, 15)
N
JJJJConsole Box Hole Cover
Column shift:
Front Ash Receptacle
- BODYINSTRUMENT PANEL
BO-87
1872 Author: Date:
2001 AVALON (RM808U)
INSTRUMENT PANEL
COMPONENTS
Page 384 of 1897

H12179
2 Clips
H12180
3 Clips
H121822 Clips
H121836 Clips
- BODYINSTRUMENT PANEL
BO-91
1876 Author: Date:
2001 AVALON (RM808U)
NOTICE:
When disconnecting the airbag connector, take care not to
damage the airbag wire harness.
14. REMOVE LOWER PANEL
(a) Remove the 5 screws.
(b) Using a screwdriver, remove the lower panel, then discon-
nect the connector.
HINT:
Tape the screwdriver tip before use.
15. REMOVE LH REGISTER
Using a screwdriver, remove the LH register, then disconnect
the connector.
HINT:
Tape the screwdriver tip before use.
16. Floor shift:
REMOVE UPPER REAR CONSOLE PANEL
Using a screwdriver, remove the upper rear console panel.
HINT:
Tape the screwdriver tip before use.
17. Floor shift:
REMOVE FRONT ASH RECEPTACLE
HINT:
Do not pull the front ash receptacle door when removing the
front ash receptacle.
18. Floor shift:
REMOVE UPPER CONSOLE PANEL
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the upper console panel.
HINT:
Tape the screwdriver tip before use.
Page 388 of 1897

BO2PU-02
H12194: Specified torqueN´m (kgf´cm, ft´lbf)
AA
KK
K
K
K
K
K
K
B
L
E
G
GG
G
GG
G
GGI
C
C
C
C
K
K
KKB Instrument Panel Reinforcement
No. 2 Instrument
Panel to Cowl BraceFront Pillar Garnish
Upper Cluster Finish Panel
Instrument Panel
Safety Pad Front Pillar GarnishNo. 1 Heater to
Register Duct
Instrument Panel
to Cowl BraceSpeaker Opening
Cover Assembly
H
H
H
H
H
H
III
G
D EDD
Steering Wheel
Floor shift:
Rear Console Box Floor shift:
Front Console Box
Combination Switch No. 1 Lower PanelLH Lower Insert
Column shift:
Finish Panel Hood Lock
Release LeverNo. 2 Under Cover
Floor shift:
Console Box
Plate
Steering Wheel Pad Steering Column
Cover
Floor shift:
Front Ash Receptacle
Floor shift:
Upper Console PanelLower Finish
Panel Column shift:
Lower Cover LH Register
TAIWAN:
Center Cluster
Finish Panel
TAIWAN:
Opening Covers with
Heater Control Assembly Radio Assembly with Heater
Control AssemblyLower Panel
Cluster Finish Panel
End Finish Panel Combination Meter Lower Cluster
Finish PanelGlove Compartment
Door Finish Plate
Speaker Opening
Cover Assembly
No. 2 Heater to
Register Duct
No. 1 Register
Floor shift:
Cup Holder
Multi Information
Display
Floor shift:
Under Rear
Console Panel
I
HH
50 (510, 37)
20 (204, 15)
N
JJJJConsole Box Hole Cover
Column shift:
Front Ash Receptacle
- BODYINSTRUMENT PANEL
BO-87
1872 Author: Date:
2001 AVALON (RM808U)
INSTRUMENT PANEL
COMPONENTS
Page 395 of 1897

H12179
2 Clips
H12180
3 Clips
H121822 Clips
H121836 Clips
- BODYINSTRUMENT PANEL
BO-91
1876 Author: Date:
2001 AVALON (RM808U)
NOTICE:
When disconnecting the airbag connector, take care not to
damage the airbag wire harness.
14. REMOVE LOWER PANEL
(a) Remove the 5 screws.
(b) Using a screwdriver, remove the lower panel, then discon-
nect the connector.
HINT:
Tape the screwdriver tip before use.
15. REMOVE LH REGISTER
Using a screwdriver, remove the LH register, then disconnect
the connector.
HINT:
Tape the screwdriver tip before use.
16. Floor shift:
REMOVE UPPER REAR CONSOLE PANEL
Using a screwdriver, remove the upper rear console panel.
HINT:
Tape the screwdriver tip before use.
17. Floor shift:
REMOVE FRONT ASH RECEPTACLE
HINT:
Do not pull the front ash receptacle door when removing the
front ash receptacle.
18. Floor shift:
REMOVE UPPER CONSOLE PANEL
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the upper console panel.
HINT:
Tape the screwdriver tip before use.
Page 399 of 1897
BO2OZ-01
H10388
H12121
2 Clips
Clip
N01422
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO-35
1820 Author: Date:
2001 AVALON (RM808U)
ADJUSTMENT
1. ADJUST LUGGAGE COMPARTMENT DOOR
(a) Using a clip remover, remove the 15 clips and luggage
compartment door cover.
(b) For forward/rearward and left/right adjustment loosen the
bolts.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
(c) For vertical adjustment of the front end of the door, in-
crease or decrease the number of washers between the
hinge and the door.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
2. ADJUST DOOR LOCK STRIKER
(a) Remove the LH and RH rear floor finish side plates.
(b) Remove the rear floor finish plate.
(c) Loosen the bolts to adjust.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
Page 400 of 1897

BO2OW-02
H15908
Rear SeatbackRear Seat Cushion
Upper Back Silencer
w/ Speaker:
High-mounted Stop Light
Luggage Compartment Door
Luggage Compartment
Weatherstrip
Luggage Compartment
Door Hinge Arm
w/o Speaker:
High-mounted
Stop Light
Rear Seat Belt Bezel
Rear Seat Belt Bezel
LH Roof Side
Inner Garnish
CRS Tether Anchor
Bracket Cover
Package Tray Trim
RH Roof Side Inner GarnishPin
Torsion Bar
Torsion Bar Clamp
RH Inner Luggage
Compartment Trim CoverFront LH Luggage Compartment
Trim Cover
LH Inner Luggage
Compartment Trim Cover
Front Luggage
Compartment
Trim Cover
Luggage Compartment Side Tray
Luggage Compartment
Floor Mat
Luggage Compartment
Side Cover
Luggage Compartment Door
Cover
No. 1 Luggage Compartment
Trim Hook
RH Rear Floor
Finish Side Plate
Rear Floor
Finish Plate
No. 1 Luggage
Compartment Trim Hook
Spare Wheel Cover Clamp
Luggage Compartment
Door Lock Cylinder
Rear Combination
Light
Spare Wheel CoverLH Rear Floor
Finish Side Platex4
x3
Backup Light
Rear Combination Light
Luggage Compartment Door Striker
Backup
Light
x3x4
Luggage Compartment Door LockLicense Plate Light
N´m (kgf´cm, ft´lbf) : Specified torque
7.8 (80, 69 in.´lbf)
7.8 (80, 69 in.´lbf)
Luggage
Compartment
Outside
Garnish
41 (420, 30)
41 (420, 30)
No. 1 Upper Back Panel Hole Cover
Room Partition
Reinforcement
Door Inside
Handle Bezel
5.4 (55, 48 in.´lbf)
Luggage Door Lock
Opener Assembly
5.4 (55, 48 in.´lbf)
BO-30
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1815 Author: Date:
2001 AVALON (RM808U)
LUGGAGE COMPARTMENT DOOR AND HINGE
COMPONENTS
Page 404 of 1897

BO41D-01
H15909
H12121
2 Clips
Clip
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO-31
1816 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE DOOR INSIDE HANDLE BEZEL
Using a screwdriver, remove the door inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE LUGGAGE COMPARTMENT DOOR COVER
Using a clip remover, remove the 15 clips and luggage compart-
ment door cover.
3. REMOVE LUGGAGE COMPARTMENT DOOR
(a) Disconnect the connectors.
(b) Disconnect the clamps of wire harness.
(c) Remove the 4 bolts and luggage compartment door.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
4. REMOVE REAR SEAT (See page BO-1 19)
5. REMOVE NO. 1 UPPER BACK PANEL HOLE COVER
6. REMOVE ROOM PARTITION REINFORCEMENT
(a) Remove the 6 nuts.
(b) Remove the 2 bolts and room partition reinforcement.
7. REMOVE FRONT LH LUGGAGE COMPARTMENT
TRIM COVER
8. REMOVE FRONT UPPER LUGGAGE COMPARTMENT
TRIM COVER
9. REMOVE LUGGAGE COMPARTMENT FLOOR MAT
10. REMOVE LH AND RH REAR FLOOR FINISH SIDE
PLATES
(a) Remove the 2 screws and No. 1 luggage compartment
trim hooks.
(b) Remove the 4 clips and rear floor finish side plates.
11. REMOVE LUGGAGE COMPARTMENT SIDE TRAY
12. REMOVE REAR FLOOR FINISH PLATE
(a) Using a clip remover, remove the 2 clips.
(b) Remove the rear floor finish plate.
13. REMOVE LH AND RH INNER LUGGAGE COMPART-
MENT TRIM COVERS
14. REMOVE FRONT LUGGAGE COMPARTMENT TRIM
COVER
15. REMOVE SPARE WHEEL COVER AND CLAMP
16. REMOVE REAR COMBINATION LIGHTS
Page 405 of 1897
H12128
:7 Clips
H03125H12122H12806
w/o Speaker:
w/ Speaker:
2 Clips
H07599
H12124
2 Clips BO-32
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1817 Author: Date:
2001 AVALON (RM808U)
17. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
18. REMOVE HIGH-MOUNTED STOP LIGHT
Remove the high-mounted stop light as shown in the illustra-
tion, then disconnect the connector.
19. REMOVE PACKAGE TRAY TRIM
(a) Using a screwdriver, remove the 3 rear seat belt bezel.
HINT:
Tape the screwdriver tip before use.
(b) Remove the package tray trim as shown in the illustration.
20. REMOVE UPPER BACK SILENCER
21. REMOVE TORSION BAR
(a) Disconnect the torsion bars from the torsion bar clamp,
then remove the torsion bar clamp.