Page 347 of 1897
BO2OO-01
H12112
Rear Lower FrameDoor Lock Striker23 (230, 17)
Front Door Weatherstrip
Door Glass Run
Outside Rear View
Mirror
Door Glass
Lower Frame
Bracket Garnish
7.8 (80, 69 in.´lbf)25 (260, 19)
5.4 (55, 48 in.´lbf)
Outside Handle
Key Cylinder
5.4 (55, 48 in.´lbf)
Door
Hinge
7.8 (80, 69 in.´lbf)
Door Check
25 (260, 19)
Door Speaker BoardFront Lower
Frame
25 (260, 19)
Door Hinge
Front Door Outside Lower Moulding
Door Lock Protector
Service Hole Cover
5.4 (55, 48 in.´lbf)
Precoated part
Door LockInside Handle
4.9 (50, 43 in.´lbf)
Inside Handle
Bezel
Cover
Door TrimUpper Armrest
Base Panel
Power Window Switch
Front Door Armrest
Courtesy Light
Front Door
Belt Moulding Front Door
Inner Weatherstrip
x10
5.4 (55, 48 in.´lbf)
Window Regulator
Guide Assembly
5.4 (55, 48 in.´lbf)
x8
x4
Window Regulator Motor
No. 2 Service Hole Cover
Front Door Trim Pocket : Specified torqueN´m (kgf´cm, ft´lbf)
BO-8
- BODYFRONT DOOR
1793 Author: Date:
2001 AVALON (RM808U)
FRONT DOOR
COMPONENTS
Page 350 of 1897

H12107
Protective Tape
H12108
H02440
- BODYFRONT DOOR
BO-1 1
1796 Author: Date:
2001 AVALON (RM808U)
11. REMOVE FRONT DOOR BELT MOULDING
(a) Apply protective tape to the outer surface as shown in the
illustration, to keep the surface from being scratched.
(b) Using a moulding remover, remove the front door belt
moulding.
12. REMOVE FRONT DOOR OUTSIDE LOWER MOULD-
ING
(a) Using a drill of less than ù3.2 mm (0.126 in.), drill out the
3 rivet heads.
HINT:
Gently and vertically put the drill to the rivets, and cut the rivet
flanges.
CAUTION:
Take care as the cut rivets are hot.
NOTICE:
Prizing the hole with a drill can lead to damage to the rivet
hole or the drill itself.
(b) Using a clip remover, remove the clip.
(c) Remove the front door outside lower moulding.
(d) Using a vacuum cleaner, remove the drilled rivets and
accociated metallic dust from the inside of door panel.
HINT:
At the time of reassembly, please refer to the following item.
Using an air riveter with nose piece No. 1 or a hand riveter with
nose piece No. 1 to install new 3 rivets to the front door outside
lower moulding.
NOTICE:
At the time of reassembly, please refer to the follow-
ing items.
Do not prize a riveter, as riveter is damaged, it is not
tightened and the mandrel is bent.
Page 354 of 1897
BO2Q7-01
H12218
Headrest
Seatback Board
Headrest Support
Seatback CoverSeatback Pad
Seatback Frame
Hog Ring Hog Ring
Seat Cushion
Pad
Seat Cushion Cover
Seat Cushion Frame
Seat Cushion ShieldFront Seat Inner Belt
Reclining Connecting Pipe
Seat Track Handle
w/ Vertical adjster:
Vertical Adjuster KnobSeat Cushion Inner Cover
Seat Cushion Inside Cover
Spring Ring Seat Track CoverOuter Track
Front Seat Cushion Shield
Reclining Adjuster
Release Handle
Inner Track
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
41 (420, 30)
43 (440, 32)
37 (375, 27)
43 (440, 32)
37 (375, 27)
37 (375, 27)
37 (375, 27)
- BODYFRONT SEAT (Manual Adjuster Type)
BO-1 11
1896 Author: Date:
2001 AVALON (RM808U)
FRONT SEAT (Manual Adjuster Type)
COMPONENTS
Page 356 of 1897

H12214
H12207
H12215
H12216
H12217
BO-1 14
- BODYFRONT SEAT (Manual Adjuster Type)
1899 Author: Date:
2001 AVALON (RM808U)
7. REMOVE FRONT SEAT INNER BELT
(a) Remove the front seat inner belt wire harness from the
front seat cushion frame.
(b) Remove the bolt, washer and front seat inner belt.
8. REMOVE SEATBACK COVER
(a) Remove the headrest supports.
(b) Remove the hog rings.
(c) Disengage the hook as shown in the illustration.
(d) Remove the seatback cover with pad.
(e) Remove the seatback cover from the seatback pad.
9. REMOVE SEAT CUSHION COVER
(a) Remove the hog rings and side airbag assembly wire har-
ness.
(b) Remove the 4 bolts and seat cushion assembly.
(c) Remove the seat cushion cover with pad from the seat
cushion frame.
(d) Remove the seat cushion cover from the seat cushion
pad.
10. REMOVE SEATBACK FRAME
11. REMOVE RECLINING CONNECTING PIPE
12. REMOVE SEAT CUSHION INSIDE COVER
(a) Remove the screws and seat cushion inside cover.
(b) Employ the same manner described above to the other
side.
13. REMOVE SEAT TRACK HANDLE
Using a screwdriver, remove the seat track handle.
HINT:
Tape the screwdriver tip before use.
14. w/ Vertical adjuster:
DISASSEMBLE OUTER TRACK AND INNER TRACK
(a) Using a screwdriver, remove the E-ring.
(b) Disassemble the outer track and inner track.
Page 360 of 1897
H12214
H12213
H12212
- BODYFRONT SEAT (Manual Adjuster Type)
BO-1 17
1902 Author: Date:
2001 AVALON (RM808U)
8. INSTALL FRONT SEAT INNER BELT
(a) Install the front seat inner belt with bolt and washer.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
(b) Install the front seat inner belt wire harness to the seat
cushion frame.
9. INSTALL FRONT SEAT CUSHION INNER SHIELD
Install the front seat cushion inner shield with the 2 screws as
shown in the illustration.
10. INSTALL FRONT SEAT CUSHION SHIELD
Install the front cushion shield with the screw as shown in the
illustration.
11. INSTALL RECLINING ADJUSTER RELEASE HANDLE
12. w/ Vertical adjuster:
INSTALL VERTICAL ADJUSTER KNOB
13. INSTALL SEATBACK BOARD
14. INSTALL HEADREST
Page 362 of 1897
BO2Q2-01
H12211
Hog Ring Separate type:
Seatback Cover
Hog Ring
Seatback Frame
w/ Lumbar support:
Lumbar Support Assembly
Reclining Adjuster
Inside Cover
Seat Track
Cover
Sliding Motor Seat Track Cover
Front Power
Adjuster ShieldSeatback Pad
Headrest Support
Headrest
Seatback Board
Seat Cushion
Frame
Seat Wire
w/ Power seat control:
Power Seat Position
Control Computer
Seat Cushion
CoverSeat Cushion
Pad
Seat Cushion
Inner Shield
Front Seat Inner Belt
w/ Lumbar support:
Lumbar Support Switch Power Seat Switch
Slide Motor
w/ 4 way-vertical:
Front Vertical Motor
w/ Power seat control:
Seat Memory SwitchSeat Cushion
Shield
Power Seat
Switch Knob
Rear Vertical Motor
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
18 (185, 13)
43 (440, 32)
37 (375, 27)
37 (375, 27)
37 (375, 27)
41 (420, 30)
- BODYFRONT SEAT (Power Adjuster Type)
BO-103
1888 Author: Date:
2001 AVALON (RM808U)
FRONT SEAT (Power Adjuster Type)
COMPONENTS
Page 363 of 1897
H12210
Bench type:
Headrest SupportHeadrest
Seatback Board
Seatback Frame
Seatback Pad
Seatback Cover
Seat Cushion Cover Seat
Cushion
PadSeat Wire
w/ Power seat control:
Power Seat Position Control Computer
Reclining Adjuster
Inside Cover
Seat Track Cover
Center Armrest Hog Ring
Hog Ring
Seat
Cushion
Frame
Seat Cushion Inner Shield
Seat Track Cover
Slide Motor
w/ 4 way-vertical:
Front Vertical Motor
w/ Power seat control:
Seat Memory Switch
37 (375, 27)
Reclining
Motor
Power Seat Switch
37 (375, 27)Front Seat
Inner Belt
Front Power
Adjuster Shield
Rear
Vertical Motor
Power Seat
Switch Knob
Seat
Cushion
Shield
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
18 (185, 13)
18 (185, 13)
18 (185, 13)
43 (440, 32)
41 (420, 30)
Seat Track Cover
43 (440, 32)
37 (375, 27)
41 (420, 30)
41 (420, 30)
BO-104
- BODYFRONT SEAT (Power Adjuster Type)
1889 Author: Date:
2001 AVALON (RM808U)
Page 365 of 1897

H12205H12206H12660
Bench type:
Separate type:
H12207
- BODYFRONT SEAT (Power Adjuster Type)
BO-107
1892 Author: Date:
2001 AVALON (RM808U)
6. REMOVE FRONT SEAT INNER BELT
(a) Disconnect the connector.
(b) Remove the connector, then remove the nut, washer and
front seat inner belt.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
7. REMOVE SEAT CUSHION INNER SHIELD
8. REMOVE SEATBACK COVER
(a) Remove the headrest supports.
(b) Remove the hog rings.
(c) Disengage the hook as shown in the illustration.
(d) Remove the seatback cover with pad.
(e) Remove the seatback cover from the seatback pad.
9. REMOVE FRONT POWER ADJUSTER SHIELD
10. Bench type:
REMOVE FRONT SEAT CENTER BELT
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
11. REMOVE SEAT CUSHION COVER
(a) Remove the seat wire clamp from the seat cushion as-
sembly.
(b) Separate type:
Remove the 4 bolts and seat cushion assembly.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(c) Bench type:
Remove the 5 bolts and seat cushion assembly.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(d) Remove the seat cushion cover with pad from the seat
cushion frame.
(e) Remove the seat cushion cover from the seat cushion
pad.
12. REMOVE POWER SEAT SWITCH
13. REMOVE SEAT WIRE